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101 1999 dl / dlm / dld zero insertion force connectors
dimensions are shown in mm (inch) dimensions subject to change 1 introduction zif connectors contents on the cover dl1, dlm6, dlm3, dl5, DLD2 (with and without contacts) the cannon zero insertion force (zif) series of connectors provide versatile low-cost, high performance, multiple-wire power and signal connectors. this series can be mated/unmated in less than two seconds even with as many as 2,496 contacts. the long life and rapid mating are achieved through the zif design, where contacts in the plug and receptacle design do not touch each other while the connector halves are being engaged. cannon is a trademark of itt industries, inc. in the united states. description page dl/dlm/dld drawer connectors selection guide product ................................................... 2-3 series ...................................................... 3 introduction dl materials and finishes ....................................... 4 dlm materials and finishes ...................................... 5 dld drawer materials and finishes ................................ 6 dl4 materials and finishes ...................................... 7 product features .............................................. 8 applications .................................................. 9 performance specifications ...................................... 9 mechanical data .............................................. 9 temperature/current rating ..................................... 10 test data ................................................... 10 how to identify the ideal dl product for your application ............... 11 how to order ............................................. 12-13 dl connectors ? plastic body ? shell dimensions dl1 (156 contacts) ......................................... 14-15 dl2 (96 contacts) ......................................... 21-22 dl3 (60 contacts) ......................................... 28-29 dl5 (260 contacts) ........................................ 35-36 dlm connectors ? metal body ? shell dimensions dlm1 (156 contacts) ....................................... 16-18 dlm2 (96 contacts) ........................................ 23-25 dlm3 (60 contacts) ........................................ 30-32 dlm5 (260 contacts) ....................................... 37-39 dlm6 (360 contacts) ....................................... 40-42 dld drawer connectors ? plastic body ? shell dimensions dld1 (156 contacts) ........................................ 1 9-20 DLD2 (96 contacts) ........................................ 26-27 dl connectors ? metal frame ? shell dimensions dl4 (624, 1248, 2496 contacts) .............................. 33-34 selection guide ? accessories .......................................... 43 accessories ...................................................... 43-49 contacts ........................................................ 50-53 tools and assembly ............................................... 54-59 reader?s resource pcb hole patterns ......................................... 60-63 pcb pad layouts ............................................. 64 panel cutouts ............................................. 65-67 contact cavity arrangements ................................. 68-69 dld drawer assembly dimensions and mating sequence .............. 70 glossary of terms ............................................ 71 part number index ............................................ 72 product safety ............................................... 73 warranty ................................................... 73 dl1, dlm1, dld1 dl2, dlm2, DLD2 dl3, dlm3 dl4 dl5, dlm5 dlm6 accessories contacts tools and assembly reader?s resource
dimensions are shown in mm (inch) dimensions subject to change 2 introduction zif connectors selection guide dl dl1/2/3/5 plastic body. 60, 96, 156, or 260 contact cavities. single hand actuation. crimp or square post contacts. contents page introduction .................... 4 dl1-156 .................... 14-15 dl2-96 .................... 21-22 dl3-60 .................... 28-29 dl5-260 ................... 35-36 dlm dlm1/2/3/5/6 metal body. emi/rfi shielding. 60, 96, 156, 260, or 360 contact cavities. single hand actuation. crimp, square post, or pc/rc contacts. contents page introduction .................... 5 dlm1-156 .................. 16-18 dlm2-96 ................... 23-25 dlm3-60 ................... 30-32 dlm5-260 .................. 37-39 dlm6-360 .................. 40-42 dld drawer dld1/2 drawer style. plastic body. 96 or 156 contact cavities. sliding actuation. crimp or square post contacts. contents page introduction .................... 6 dld1-156 ................... 1 9-20 DLD2-96 ................... 26-27 dl4 dl4 panel mount. metal frame. 624, 1248, or 2496 contact cavities. lever actuation. crimp or square post contacts. contents page introduction .................... 7 dl4-624 ................... 33-34 dl4-1248 ...................... * dl4-2496 ...................... * * contact cannon for details
dimensions are shown in mm (inch) dimensions subject to change 3 introduction zif connectors selection guide contacts contacts crimp and buss contacts are available loose or reeled. accommodates wire sizes #42-#18 awg. customer installed. field installable/ removeable. contents page introduction ................... 50 buss contacts .................. 51 crimp contacts - loose .......... 52 crimp contacts - reeled .......... 53 see pages 50-53 accessories accessories cannon offers a large selection of accessories to meet a variety of application requirements. allows customization using standard components. contents page introduction ................... 43 selection guide ................. 43 backshells, metal ............. 44-45 junction shells, plastic ........... 46 actuating handles ............... 47 protective covering .............. 47 polarizing posts ................ 48 shells (emi/rfi) ................ 49 see pages 43-49 tools and assembly tools and assembly cannon offers hand crimp tooling for low volume applications. contact extraction tools. automatic tooling can be leased for large volume applications. contents page introduction ................... 54 hand crimp tools ............... 55 extraction tools .............. 54-55 assembly instructions ......... 56-58 lease automatic tooling .......... 59 see pages 54-59 series selection ? available size in series by number of contacts number of contacts connector series dl dld dlm 60 dl3-60 ? dlm3-60 96 dl2-96 DLD2-96 dlm2-96 156 dl1-156 dld1-156 dlm1-156 260 dl5-260 ? dlm5-260 360 ? ? dlm6-360 624 dl4-624 ? ? 1248 dl4-1248* ? ? 2496 dl4-2496* ? ? *for dl4-1248 and dl4-2496 versions contact cannon for details.
dimensions are shown in mm (inch) dimensions subject to change 4 introduction zif connectors dl dl product introduction t he cannon dl series of zero insertion force (zif) connectors fill the need in the medical, commercial/industrial, computer and peripheral equipment market places for low-cost, high performance multiple-wire power and signal connectors. dl connectors feature: a minimum rated life of 10,000 complete mating and unmating cycles with no performance loss; can be mated and unmated in less than two seconds even with as many as 2496 contacts; and they cost less (often as much as 25% less) per mated line than singular high- density rack-and-panel connectors. simple. effective. reliable. durable. combining their special design with commercial- grade materials and low cost crimp, pcb and wrappable hermaphroditic contacts, that may be hand or machine terminated, makes the dl series of zif connectors the finest low-cost-per-mated- line i/0 connectors available today. materials and finishes dl1/2/3 housing glass filled thermoplastic, ul 94v-1 rated, color: black dl5 housing glass filled thermoplastic, ul 94v-0 rated, color: black crimp contact* copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance copper alloy, 20 inches gold over 50 inches nickel in mating area, tin lead on balance square post contact copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance copper alloy, 20 inches gold over 50 inches nickel in mating area, gold flash on balance actuating camshaft stainless steel, passivated insulator retainer (plug only) stainless steel, passivated *order crimp contacts separately, see pages 52-53.
dimensions are shown in mm (inch) dimensions subject to change 5 introduction zif connectors dlm dlm product introduction c annon has expanded the dl-zif series offering with the addition of the dlm (metal shell) versions. the dlm uses a rugged nickel plated aluminum housing. the shield-locking mechanism feature (see illustration below) ensures uniform mating pressure around the perimeter of the mated connector to create an emi/rfi shield. facilitates compliance of equipment to ce emc directives. materials and finishes dlm1/2/3/5/6 housing aluminum alloy, nickel plated dlm1/2/3/5/6 insulator glass filled thermoplastic, ul 94v-0 rated, color: black crimp contact* copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance copper alloy, 20 inches gold over 50 inches nickel in mating area, tin lead on balance square post contact copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance copper alloy, 20 inches gold over 50 inches nickel in mating area, gold flash on balance pc/rc contact copper alloy, 20 inches gold over nickel in mating area, tin lead on balance actuating camshaft stainless steel, passivated insulator retainer (plug only) stainless steel, passivated *order crimp contacts separately, see pages 52-53. the dlm1/2/3 connectors are an extension of the dl line, similar to the current dlm5 and dlm6 products.the dlm series connectors are inter- mateable to the dl (plastic) versions for backwards/forwards compatibility. the dlm series are offered with the 3,18(.125) long 0,64(.025) square post 50 inch gold contacts, as well as the 4,50(.177) long x 0,50(.020) pc/rc round tail contacts.
dimensions are shown in mm (inch) dimensions subject to change 6 introduction zif connectors dld dld drawer product introduction c annon has combined zero insertion force (zif) technology with remote electrical engagement. the dld drawer allows the movement of a drawer or panel to effortlessly mate/unmate the connector halves. as an example: electrical sub-systems can be easily removed for service, interchangability, or portability. by specifying dld drawer interconnect systems, your packaging design is simplified as the need for expensive, complicated, and space-consuming manual actuation mechanisms is eliminated. tight space requirements no longer restrict your use of zif connectors. the contacts in the dld drawer product line do not touch each other while the connector halves are mating. this unique zif technology, introduced in the cannon dl series in the early 1970?s, has time-tested proven reliability and durability. the dld drawer?s remote mating feature utilizes the axial thrust of a cam to move and mate the contacts. at the end of the cam travel, the cam ramps on a flat surface thereby negating any uncoupling forces. this rack-and-panel connector is available with crimp or square post contacts, allowing cable, pcb, or flat-flex termination. materials and finishes dld1/2 housing glass filled thermoplastic, ul 94v-1 rated, color: black crimp contact* copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance copper alloy, 20 inches gold over 50 inches nickel in mating area, tin lead on balance square post contact copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance copper alloy, 20 inches gold over 50 inches nickel in mating area, gold flash on balance insulator retainer (plug only) stainless steel, passivated actuating camshaft (receptacle only) stainless steel spring mounting screw (receptacle only) stainless steel, passivated compression spring (receptacle only) music wire, zinc plated *order crimp contacts separately, see pages 52-53.
dimensions are shown in mm (inch) dimensions subject to change 7 introduction zif connectors dl4 dl4 product introduction t he cannon dl4 series of zero insertion force (zif) connectors fill the need in the commercial/industrial, aerospace/ military, computer and peripheral equipment marketplaces for low-cost, high performance multiple wire power and signal connectors. the dl4 series is a panel mounted connector with easy actuating lever from the side. dl connectors feature: a minimum rated life of 20,000 complete mating and unmating cycles with no performance loss; can be mated and unmated in less than two seconds even with as many as 2496 contacts; and they cost less (often as much as 25% less) per mated line than singular high- density rack-and-panel connectors. simple. effective. reliable. durable. combining their special design with commercial- grade materials and low cost crimp. pcb and wrappable hermaphroditic contacts, that may be hand or machine terminated, makes the dl series of zif connectors the finest low-cost-per-mated- line i/o connectors available today. materials and finishes dl4 insulator glass filled thermoplastic, ul 94v-1 rated, color: gray dl4 housing frame aluminum alloy, cadmium plated dl4 mounting plate aluminum alloy, clear anodized crimp contact* copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance copper alloy, 20 inches gold over 50 inches nickel in mating area, tin lead on balance square post contact copper alloy, 50 inches gold over 50 inches nickel in mating area, gold flash on balance copper alloy, 20 inches gold over 50 inches nickel in mating area, gold flash on balance actuating camshaft stainless steel, passivated insulator retainer (plug only) stainless steel, passivated *order crimp contacts separately, see pages 52-53.
dimensions are shown in mm (inch) dimensions subject to change 8 introduction zif connectors dl/dlm dl/dlm product features high pin count: 60, 96, 156, 260, 360, 624, 1248* or 2496* contact positions. variety of contacts: ? crimp ? square post ? wrap post ? buss ? pc/rc metal or plastic housing. wide range of accessories. easy actuation by screwdriver, socket wrench (dl1/2/3 only), allen wrench or actuating handle (see accessories page 47). the long life and rapid mating are achieved through the use of our zero insertion force design. contacts in the plug and receptacle do not touch each other while the connector halves are being engaged. zero insertion force camming instructions this is our ??dl/dlm?? series of connectors. step 1. simply place it together. step 2. turn the cam a quarter turn. step 3. it?s locked and mated. contacts aligned. contacts engaged. contacts are mated. it?s as easy as 1, 2, 3... step 1. the plug is placed over the receptacle. step 2. a ??quarter turn?? of an actuating shaft mates all the contacts at once. step 3. the ??same quarter?? turn also physically locks the connector halves together. connector engagement force is zero, and the only wear on the contacts occurs as they are pressed together and lightly wiped past each other during the camming and locking operation. * contact cannon for details.
dimensions are shown in mm (inch) dimensions subject to change 9 introduction zif connectors dl/dlm/dld dl/dlm/dld applications medical ultrasound diagnostic patient monitoring hospital equipment test & instrumentation avionics automated test equipment computer & peripheral equipment semiconductor commercial/industrial manufacturing automation robotics electrical controls entertainment recording studio equipment stage lighting & sound broadcasting equipment telecommunication systems interconnect manufacturing test equipment switching systems transportation locomotive systems automotive electronics aircraft simulators dl/dlm/dld performance specifications current rating 5 a max. - crimp/square post/pcb contact 4 a max. - pc/rc contact 10 a, 20 a, 30 a, 40 a, 50 a, 60 a max. - buss contact dielectric withstanding voltage 1200 vac rms - crimp/square post contact 1000 vac rms - pc/rc contact 750 vac rms - dl4 operating temperature -55 c to 105 c (dl/dlm/dld) -55 c to 71 c (dl4) durability 10,000 cycles min. (dl/dlm) 20,000 cycles min. (dl4) 100,000 cycles min. (dld) contact resistance 15 m max. - crimp/square post contact 20 m max. - crimp #32 awg - #30 awg contact 30 m max. - pc/rc contact insulation resistance 5000 m min. wire accommodation #42 awg-#18 awg contact spacing 2,54 (.100) square grid contact retention: 8 lbs (35,585 n) min. dl/dlm/dld mechanical data polarization polarizing posts contact termination pc tails, straight crimp square post wrap post buss signal and power distribution cable harness for your complete cable harnessing resource, contact cannon for details.
dimensions are shown in mm (inch) dimensions subject to change 10 introduction dl4 dl3/dlm3 dl2/dlm2/DLD2 dl1/dlm1/dld1 zif connectors dl/dlm/dld dl/dlm/dld temperature/current rating the ambient temperature curves shown represent the rated current carrying capacity of the cannon dl1/2/3/4, dlm1/2/3 and dld1/2 electrical connectors, derated to 80% of the values recorded using the methods specified by international electro-technical commission document 48 (1975). current was applied to the total connector (all contacts) in one-half ampere increments and maintained at each current level until thermal stability was achieved. a thermocouple inserted into the ??hottest area?? of each connector then measured the connector temperature at the same time that an ambient temperature reading was taken. the difference between the two measured values is the heat rise or self-heating created solely by the current flow, and this temperature rise for the current level was deducted from the insulator material rated temperature. these values were then derated to 80% to obtain the curves shown. dl/dlm/dld test data test description mil standard test method dielectric withstanding voltage mil-std-202 301 contact resistance mil-std-202 307 insulation resistance mil-std-202 302, condition b humidity (standard) mil-std-202 103, condition b humidity (dl4) mil-std-202 106 salt spray mil-std-202 101, condition b (48 hours) shock mil-std-202 213, condition a (50 g?s) vibration (standard) mil-std-202 204, condition c vibration (dl4) mil-std 167-1/2 modified ?
dimensions are shown in mm (inch) dimensions subject to change 11 introduction zif connectors dl/dlm/dld how to identify the ideal dl product for your application q. what type of actuation does the application require? q. does the application require plastic housing? q. does the application require metal housing? q. does this application involve low currents? q. does this application involve standard currents of more than 100 milliamps? q. does this application involve higher than 5 amps? q. what type of contact is required for this application? q. does the application require crimp contacts? q. does the application require crimp tooling, with low or high volume? q. is an actuating handle needed? q. does the application require fool-proof mating? q. how do i protect the wiring / cabling? q. when the dl5-260 series application requires emi / rfi shielding? q. does the customer need to protect the contacts when connector is not mated? a. manual (turn handle cam) ? dl / dlm series. blind mating (self cam) ? dld drawer series. a. dl / dld series. a. dlm series (for emi / rfi shielding). dl4 series. a. for 100 milliamps or less use 50 inch gold contacts (flat contacts on receptacle, and bump contacts on plug), see pages 52-53. a. for more than 100 milliamps, use 20 inch gold contacts (hermaphroditic bump contact), see pages 52-53. a. for higher than 5 amps use buss contacts, see page 51. a. select the appropriate part number for the plug and receptacle based on the number and type of contacts needed for this application, see pages 12-13. a. order appropriate crimp contacts for the wire size used in this application, see pages 50-53. 50 inch gold (low current to 5 a applications) ? most versatile 20 inch gold (standard application) buss contacts (high amps-greater than 5 a) a. for low volume of crimps: order loose contacts and order the appropriate hand tool, see page 55. for high volume of crimps (50,000 per year or more): order reeled contacts, see page 53, and contact cannon?s customer- use-tooling to lease an automatic crimp machine, see page 59. a. actuating handles are ordered separately (except dl4 series), see page 47. a. order the polarizing posts to protect from erroneous mating, see page 48. a. two options: plastic junction shell with optional second entry cable clamp kit, see page 46. metal backshell available, see pages 44-45. a. order the emi / rfi metal shielding shells or utilize the new dlm5 series without shield shell, see page 49. a. order the appropriate protective cover, see page 47.
dimensions are shown in mm (inch) dimensions subject to change 12 introduction zif connectors dl/dlm/dld how to order ? plug contact style nomenclature part number size type no. of contacts contact style page reference crimp awg #42-#18 (50 inches gold, bump in plug) note: crimp contacts sold separately dl1-156p 110535-0000 dl1 plastic body 156 pin connector crimp 14 dlm1-156p 127050-0204 dlm1 metal body 156 pin connector crimp 16 dld1-156p 111496-0000 dld1 plastic body 156 pin connector crimp 19 dl2-96p 110777-0000 dl2 plastic body 96 pin connector crimp 21 dlm2-96p 127050-0212 dlm2 metal body 96 pin connector crimp 23 DLD2-96p 111922-0000 DLD2 plastic body 96 pin connector crimp 26 dl3-60p 110900-0008 dl3 plastic body 60 pin connector crimp 28 dlm3-60p 127050-0220 dlm3 metal body 60 pin connector crimp 30 dl4-624p 110959-0002 dl4 metal frame 624 pin connector crimp 33 dl4-1248p 110959-0003 dl4 metal frame 1248 pin connector crimp ** dl4-2496p 110959-0004 dl4 metal frame 2496 pin connector crimp ** dl5-260p 111986-0014 dl5 plastic body 260 pin connector crimp 35 dlm5-260p 127050-0109 dlm5 metal body 260 pin connector crimp 37 dlm6-360p 127050-0034 dlm6 metal body 360 pin connector crimp 40 square post 7,11 (.280) ext. 50 inches gold, bump std. square post 0,64 (.025) factory installed solder to pcb through hole interconnect termination dl1-156pw6a* 110535-0030 dl1 plastic body 156 pin connector square post 15 dlm1-156pw6a* 112134-0000 dlm1 metal body 156 pin connector square post 17 dld1-156pw6a* 111496-0002 dld1 plastic body 156 pin connector square post 20 dl2-96pw6a* 110777-0025 dl2 plastic body 96 pin connector square post 22 dlm2-96pw6a* 112136-0000 dlm2 metal body 96 pin connector square post 24 DLD2-96pw6a* 111922-0002 DLD2 plastic body 96 pin connector square post 27 dl3-60pw6a* 110900-0014 dl3 plastic body 60 pin connector square post 29 dlm3-60pw6a* 112138-0000 dlm3 metal body 60 pin connector square post 31 dl4-624pw6a* 110959-0042 dl4 metal frame 624 pin connector square post 34 dl5-260pw6a* 111986-0000 dl5 plastic body 260 pin connector square post 36 dlm5-260pw6a* 112086-0000 dlm5 metal body 260 pin connector square post 38 dlm6-360pw6a* 111995-0000 dlm6 metal body 360 pin connector square post 41 square post 3,18 (.125) ext. 50 inches gold, bump std. square post 0,64 (.025) factory installed solder to pcb through hole dl110535-40 110535-0040 dl1 plastic body 156 pin connector square post 15 dlm112134-2 112134-0002 dlm1 metal body 156 pin connector square post 17 dlm112136-2 112136-0002 dlm2 metal body 96 pin connector square post 24 dlm112138-2 112138-0002 dlm3 metal body 60 pin connector square post 31 dlm112086-3 112086-0003 dlm5 metal body 260 pin connector square post 38 dlm111995-7 111995-0007 dlm6 metal body 360 pin connector square post 41 wrap post 15,37 (.605) ext. 50 inches gold, bump std. square post 0,64 (.025) factory installed dl1-156pw4a* 110535-0025 dl1 plastic body 156 pin connector wrap post 15 dlm1-156pw4a* 112134-0001 dlm1 metal body 156 pin connector wrap post 17 dld1-156pw4a* 111496-0001 dld1 plastic body 156 pin connector wrap post 20 dl2-96pw4a* 110777-0022 dl2 plastic body 96 pin connector wrap post 22 dlm2-96pw4a* 112136-0001 dlm2 metal body 96 pin connector wrap post 24 DLD2-96pw4a* 111922-0001 DLD2 plastic body 96 pin connector wrap post 27 dl3-60pw4a* 110900-0013 dl3 plastic body 60 pin connector wrap post 29 dlm3-60pw4a* 112138-0001 dlm3 metal body 60 pin connector wrap post 31 dl4-624pw4a* 110959-0035 dl4 metal frame 624 pin connector wrap post 34 dl5-260pw4a* 111986-0003 dl5 plastic body 260 pin connector wrap post 36 dlm5-260pw4a* 112086-0002 dlm5 metal body 260 pin connector wrap post 38 dlm6-360pw4a* 111995-0001 dlm6 metal body 360 pin connector wrap post 41 square post 7,11 (.280) ext. 20 inches gold, hermophroditic std. square post 0,64 (.025) factory installed solder to pcb through hole dl1-156pw6 110535-0026 dl1 plastic body 156 pin connector square post 15 wrap post 15,37 (.605) ext. 20 inches gold, hermophroditic std. square post 0,64 (.025) factory installed dl1-156pw4 110535-0012 dl1 plastic body 156 pin connector wrap post 15 dl2-96pw4 110777-0008 dl2 plastic body 96 pin connector wrap post 22 dl3-60pw4 110900-0006 dl3 plastic body 60 pin connector wrap post 29 dl4-624pw4 110959-0011 dl4 metal frame 624 pin connector wrap post 34 pc / rc 4,50 (.177) ext. 20 inches gold - 4 a max. round tail - x 0,50 (.020) factory installed solder to pcb through hole dlm1-156pc 127050-0207 dlm1 metal body 156 pin connector pc 18 dlm2-96pc 127050-0215 dlm2 metal body 96 pin connector pc 25 dlm3-60pc 127050-0223 dlm3 metal body 60 pin connector pc 32 dlm5-260pc 127050-0111 dlm5 metal body 260 pin connector pc 39 dlm6-360pc 127050-0097 dlm6 metal body 360 pin connector pc 42 note: 50 inches gold contacts (bump on plug side, flat on receptacle side) are mandatory for applications with less than 100 milliamps. * ??a?? designates plug contacts mandatory for low current applications less than 100 milliamps. ** similar to dl4-624, see pages 33-34. contact cannon for details. * ??a?? designates plug contacts mandatory for low current applications less than 100 milliamps.
dimensions are shown in mm (inch) dimensions subject to change 13 introduction zif connectors dl/dlm/dld how to order ? receptacle contact style nomenclature part number size type no. of contacts contact style page reference crimp awg #42-#18 (50 inches gold, flat in receptacle) note: crimp contacts sold separately dl1-156r 086-0030-000 dl1 plastic body 156 pin connector crimp 14 dlm1-156r 127050-0208 dlm1 metal body 156 pin connector crimp 16 dld1-156r 111497-0004 dld1 plastic body 156 pin connector crimp 19 dl2-96r 086-0031-000 dl2 plastic body 96 pin connector crimp 21 dlm2-96r 127050-0216 dlm2 metal body 96 pin connector crimp 23 DLD2-96r 111921-0000 DLD2 plastic body 96 pin connector crimp 26 dl3-60r 086-0032-000 dl3 plastic body 60 pin connector crimp 28 dlm3-60r 127050-0224 dlm3 metal body 60 pin connector crimp 30 dl4-624r 110960-0002 dl4 metal frame 624 pin connector crimp 33 dl4-1248r 110960-0003 dl4 metal frame 1248 pin connector crimp ** dl4-2496r 110960-0004 dl4 metal frame 2496 pin connector crimp ** dl5-260r 086-4501-000 dl5 plastic body 260 pin connector crimp 35 dlm5-260r 127050-0110 dlm5 metal body 260 pin connector crimp 37 dlm6-360r 127050-0045 dlm6 metal body 360 pin connector crimp 40 square post 7,11 (.280) ext. 50 inches gold, flat std. square post 0,64 (.025) factory installed solder to pcb through hole interconnect termination dl1-156rw6b* 110536-1007 dl1 plastic body 156 pin connector square post 15 dlm1-156rw6b* 112135-0000 dlm1 metal body 156 pin connector square post 17 dld1-156rw6b* 111497-0010 dld1 plastic body 156 pin connector square post 20 dl2-96rw6b* 110855-0014 dl2 plastic body 96 pin connector square post 22 dlm2-96rw6b* 112137-0000 dlm2 metal body 96 pin connector square post 24 DLD2-96rw6b* 111921-0002 DLD2 plastic body 96 pin connector square post 27 dl3-60rw6b* 110901-0010 dl3 plastic body 60 pin connector square post 29 dlm3-60rw6b* 112139-0000 dlm3 metal body 60 pin connector square post 31 dl4-624rw6b* 110960-0048 dl4 metal frame 624 pin connector square post 34 dl5-260rw6b* 111987-0000 dl5 plastic body 260 pin connector square post 36 dlm5-260rw6b* 112087-0000 dlm5 metal body 260 pin connector square post 38 dlm6-360rw6b* 111996-0001 dlm6 metal body 360 pin connector square post 41 square post 3,18 (.125) ext. 50 inches gold, flat std. square post 0,64 (.025) factory installed solder to pcb through hole dl110536-1011 110536-1011 dl1 plastic body 156 pin connector square post 15 dlm112135-2 112135-0002 dlm1 metal body 156 pin connector square post 17 dlm112137-2 112137-0002 dlm2 metal body 96 pin connector square post 24 dlm112139-2 112139-0002 dlm3 metal body 60 pin connector square post 31 dlm112087-3 112087-0003 dlm5 metal body 260 pin connector square post 38 dlm111996-5 111996-0005 dlm6 metal body 360 pin connector square post 41 wrap post 15,37 (.605) ext. 50 inches gold, flat std. square post 0,64 (.025) factory installed dl1-156rw4b* 110536-1006 dl1 plastic body 156 pin connector wrap post 15 dlm1-156rw4b* 112135-0001 dlm1 metal body 156 pin connector wrap post 17 dld1-156rw4b* 111497-0009 dld1 plastic body 156 pin connector wrap post 20 dl2-96rw4b* 110855-0013 dl2 plastic body 96 pin connector wrap post 22 dlm2-96rw4b* 112137-0001 dlm2 metal body 96 pin connector wrap post 24 DLD2-96rw4b* 111921-0001 DLD2 plastic body 96 pin connector wrap post 27 dl3-60rw4b* 110901-0009 dl3 plastic body 60 pin connector wrap post 29 dlm3-60rw4b* 112139-0001 dlm3 metal body 60 pin connector wrap post 31 dl4-624rw4b* 110960-0045 dl4 metal frame 624 pin connector wrap post 34 dl5-260rw4b* 111987-0001 dl5 plastic body 260 pin connector wrap post 36 dlm5-260rw4b* 112087-0001 dlm5 metal body 260 pin connector wrap post 38 dlm6-360rw4b* 111996-0000 dlm6 metal body 360 pin connector wrap post 41 square post 7,11 (.280) ext. 20 inches gold, hermophroditic std. square post 0,64 (.025) factory installed solder to pcb through hole dl1-156rw6 110536-1009 dl1 plastic body 156 pin connector square post 15 wrap post 15,37 (.605) ext. 20 inches gold, hermophroditic std. square post 0,64 (.025) factory installed dl1-156rw4 110536-1003 dl1 plastic body 156 pin connector wrap post 15 dl2-96rw4 110855-0008 dl2 plastic body 96 pin connector wrap post 22 dl3-60rw4 110901-0004 dl3 plastic body 60 pin connector wrap post 29 dl4-624rw4 110960-0022 dl4 metal frame 624 pin connector wrap post 34 pc / rc 4,50 (.177) ext. 20 inches gold - 4 a max. round tail - x 0,50 (.020) factory installed solder to pcb through hole dlm1-156rc 127050-0211 dlm1 metal body 156 pin connector rc 18 dlm2-96rc 127050-0219 dlm2 metal body 96 pin connector rc 25 dlm3-60rc 127050-0227 dlm3 metal body 60 pin connector rc 32 dlm5-260rc 127050-0112 dlm5 metal body 260 pin connector rc 39 dlm6-360rc 127050-0098 dlm6 metal body 360 pin connector rc 42 note: 50 inches gold contacts (bump on plug side, flat on receptacle side) are mandatory for applications with less than 100 milliamps. ** similar to dl4-624, see pages 33-34. contact cannon for details. * ??b?? designates receptacle contacts manditory for low current applications less than 100 milliamps. * ??b?? designates receptacle contacts manditory for low current applications less than 100 milliamps.
dimensions are shown in mm (inch) dimensions subject to change 14 dl1, dlm1, dld1 zif connectors dl1 dl1 ? plastic body ? 156 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 110535-0000 dl1-156p receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 086-0030-000 dl1-156r 100,03 (3.938) 16,26 (.640) 108,00 (4.255) 92,26 (3.631) 4x 3,03 (.119) 24,90 (.980) 7,92 (.312) 6,35 (.250) 23,10 (.910) 54,81 (2.158) camshaft turning direction 20,10 (.792) 92,10 (3.626) 100,03 (3.938) 16,26 (.640) 108,00 (4.255) 92,00 (3.622) 24,90 (.980) 4x 3,03 (.119) 7,75 (.305) 6,35 (.250) 20,32 (.800) 20,10 (.792) 92,10 (3.626)
dimensions are shown in mm (inch) dimensions subject to change 15 dl1, dlm1, dld1 zif connectors dl1 dl1 ? plastic body ? 156 pin connectors ? square post contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 60. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 110535-0012 dl1-156pw4 15,37 (.605) 110535-0025 dl1-156pw4a 15,37 (.605) 110535-0026 dl1-156pw6 7,11 (.280) 110535-0030 dl1-156pw6a 7,11 (.280) 110535-0040 dl110535-40 3,18 (.125) receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 60. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 110536-1003 dl1-156rw4 15,37 (.605) 110536-1006 dl1-156rw4b 15,37 (.605) 110536-1009 dl1-156rw6 7,11 (.280) 110536-1007 dl1-156rw6b 7,11 (.280) 110536-1011 dl110536-1011 3,18 (.125) 16,26 (.640) 100,03 (3.938) 4x 3,03 (.119) 108,00 (4.255) 92,26 (3.631) 24,90 (.980) 7,92 (.312) 50,16 (1.975) 0,64 (.025) a 6,35 (.250) 27,75 (1.093) 5 spaces @ 2,54 (.100) = 12,70 (.500) 12 spaces @ 2,54 (.100) = 30,48 (1.200) camshaft turning direction 12 spaces @ 2,54 (.100) = 30,48 (1.200) 20,10 (.792) 92,10 (3.626) 16,26 (.640) 100,03 (3.938) 4x 3,03 (.119) 108,00 (4.255) 92,00 (3.622) 24,90 (.980) 7,75 (.305) 0,64 (.025) a 6,35 (.250) 24,97 (.983) 5 spaces @ 2,54 (.100) = 12,70 (.500) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 20,10 (.792) 92,10 (3.626)
dimensions are shown in mm (inch) dimensions subject to change 16 dl1, dlm1, dld1 zif connectors dlm1 dlm1 ? metal body ? 156 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 127050-0204 dlm1-156p receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 127050-0208 dlm1-156r 7,92 (.312) 23,10 (.910) 54,10 (2.132) 90,00 (3.546) 6,35 (.250) 20,10 (.792) 92,10 (3.629) camshaft turning direction 108,00 (4.255) 92,00 (3.625) 2x 2,30 (.091) 24,80 (.977) 100,03 (3.938) 16,26 (.640) 4x 3,20 (.126) 7,75 (.305) 20,55 (.810) 6,35 (.250) a p n m l k j h g f e d c b c b a z y x w v u t s r itt c annon 20,10 (.792) 92,10 (3.629)
dimensions are shown in mm (inch) dimensions subject to change 17 dl1, dlm1, dld1 zif connectors dlm1 dlm1 ? metal body ? 156 pin connectors ? square post contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 60. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 112134-0001 dlm1-156pw4a 15,37 (.605) 112134-0000 dlm1-156pw6a 7,11 (.280) 112134-0002 dlm112134-2 3,18 (.125) receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 60. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 112135-0001 dlm1-156rw4b 15,37 (.605) 112135-0000 dlm1-156rw6b 7,11 (.280) 112135-0002 dlm112135-2 3,18 (.125) 108,00 (4.255) 92,00 (3.625) 2x 2,30 (.091) 24,80 (.977) 16,26 (.640) 100,03 (3.938) 4x 3,20 (.126) 3 2 1 a 456 b c d e f g h j k l m n s p r u t v w x y z a b c b c d e f g h j k l m n s p r u t v w x y z b c a 92,10 (3.629) 5 spaces @ 2,54 (.100) = 12,70 (.500) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 20,10 (.792) camshaft turning direction 12 spaces @ 2,54 (.100) = 30,48 (1.200) 108,00 (4.255) 92,00 (3.625) 2x 2,30 (.091) 24,80 (.977) 16,26 (.640) 100,03 (3.938) 4x 3,20 (.126) 7,75 (.305) 25,20 (.992) 6,35 (.250) 0,64 (.025) a a 3 2 1 b c d e f g h j k l m n s p r u t v w x y z a b c b c d e f g h j k l m n s p r u t v w x y z b c a 64 5 20,10 (.792) 92,10 (3.629) 5 spaces @ 2,54 (.100) = 12,70 (.500) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 12 spaces @ 2,54 (.100) = 30,48 (1.200)
dimensions are shown in mm (inch) dimensions subject to change 18 dl1, dlm1, dld1 zif connectors dlm1 dlm1 ? metal body ? 156 pin connectors ? pc/rc contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 60. order actuating handle kit separately, see page 47. part number nomenclature 127050-0207 dlm1-156pc receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 60. part number nomenclature 127050-0211 dlm1-156rc 108,00 (4.255) 92,00 (3.625) 2x 2,30 (.091) 24,80 (.977) 100,03 (3.938) 16,26 (.640) 4x 3,20 (.126) 7,92 (.312) 49,45 (1.948) 90,00 (3.546) 6,35 (.250) 27,75 (1.093) 0,50 (.020) 4,60 (.181) 3 2 1 a 456 b c d e f g h j k l m n s p r u t v w x y z a b c b c d e f g h j k l m n s p r u t v w x y z b c c 20,10 (.792) 92,10 (3.629) 5 spaces @ 2,54 (.100) = 12,70 (.500) camshaft turning direction 12 spaces @ 2,54 (.100) = 30,48 (1.200) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 108,00 (4.255) 92,00 (3.625) 2x 2,30 (.091) 24,80 (.977) 100,03 (3.938) 16,26 (.640) 4x 3,20 (.126) 7,75 (.305) 25,20 (.992) 6,35 (.250) 0,50 (.020) 4,60 (.181) a b c d e f g h j k l m n a b c d e f g h j k l m n s p r u t v w x y z b c a 4 5 6 1 2 3 s p r u t v w x y z b c a 20,10 (.792) 92,10 (3.629) 5 spaces @ 2,54 (.100) = 12,70 (.500) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 12 spaces @ 2,54 (.100) = 30,48 (1.200)
dimensions are shown in mm (inch) dimensions subject to change 19 dl1, dlm1, dld1 zif connectors dld1 dld1 ? plastic body ? 156 pin connectors ? crimp contacts plug receptacle part number nomenclature 111496-0000 dld1-156p part number nomenclature 111497-0004 dld1-156r for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 66. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. for assembly dimensions and mating sequence, see page 70. for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 66. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. for assembly dimensions and mating sequence, see page 70. 108,00 (4.255) 92,26 (3.631) 24,90 (.980) 100,03 (3.938) 16,26 (.640) 4x 3,03 (.119) 7,92 (.312) 23,10 (.910) 6,35 (.250) 20,10 (.792) 92,10 (3.626) 92,00 (3.622) 100,03 (3.938) 16,26 (.640) 24,90 (.980) 127,81 (5.032) ref 108,00 (4.255) 7,75 (.305) 6,35 (.250) 46,86 (1.845) 2,03 (.080) ref 3,18 (.125) ref cam, actuator receptacle connector assembly 4x screw, spring mounting front mounting plate-assembly [supplied by customer] rear panel, mounting [stationary] [supplied by customer] 4x spring, compression no. 4-40 unc screw [supplied by customer] 20,32 (.800) 20,10 (.792) 92,10 (3.626)
dimensions are shown in mm (inch) dimensions subject to change 20 dl1, dlm1, dld1 zif connectors dld1 dld1 ? plastic body ? 156 pin connectors ? square post contacts plug receptacle part number nomenclature a 111496-0001 dld1-156pw4a 15,37 (.605) 111496-0002 dld1-156pw6a 7,11 (.280) part number nomenclature a 111497-0009 dld1-156rw4b 15,37 (.605) 111497-0010 dld1-156rw6b 7,11 (.280) for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 66. for pc hole pattern, see page 60. front removable 0,64 (.025) square posts 2,54 (.100) centers. for assembly dimensions and mating sequence, see page 70. for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 66. for pc hole pattern, see page 60. front removable 0,64 (.025) square posts 2,54 (.100) centers. for assembly dimensions and mating sequence, see page 70. 108,00 (4.255) 92,26 (3.631) 24,90 (.980) 16,26 (.640) 100,03 (3.938) 4x 3,03 (.119) 7,92 (.312) 27,75 (1.093) 0,64 (.025) a 6,35 (.250) 3 2 1 a 456 b c d e f g h j k l m n s p r u t v w x y z a b c b c d e f g h j k l m n s p r u t v w x y z b c a 92,10 (3.626) 5 spaces @ 2,54 (.100) = 12,70 (.500) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 20,10 (.792) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 92,00 (3.622) 16,26 (.640) 127,81 (5.032) ref 100,03 (3.938) 108,00 (4.255) 24,90 (.980) 7,75 (.305) 0,64 (.025) 57,03 (2.245) 2,03 (.080) ref 3,18 (.125) ref 4x screw, spring mounting no. 4-40 unc screw [supplied by customer] a cam, actuator receptacle connector assembly 6,35 (.250) 24,97 (.983) front mounting plate-assembly [supplied by customer] rear panel, mounting [stationary] [supplied by customer] 4x spring, compression contact, wrap post a 3 2 1 b c d e f g h j k l m n s p r u t v w x y z a b c b c d e f g h j k l m n s p r u t v w x y z b c a 64 5 92,10 (3.626) 20,10 (.792) 5 spaces @ 2,54 (.100) = 12,70 (.500) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 12 spaces @ 2,54 (.100) = 30,48 (1.200)
dimensions are shown in mm (inch) dimensions subject to change 21 dl2, dlm2, DLD2 zif connectors dl2 dl2 ? plastic body ? 96 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 110777-0000 dl2-96p receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 086-0031-000 dl2-96r 19,38 (.763) 57,91 (2.280) 65,80 (2.592) 50,60 (1.994) 4x 3,03 (.119) 28,12 (1.108) 7,92 (.312) 6,35 (.250) 39,19 (1.543) 23,10 (.910) camshaft turning direction 24,05 (.947) 50,60 (1.994) 19,38 (.763) 57,91 (2.280) 65,80 (2.592) 50,60 (1.994) 4x 3,03 (.119) 28,12 (1.108) 7,75 (.305) 6,35 (.250) 20,32 (.800) 24,05 (.947) 50,60 (1.994)
dimensions are shown in mm (inch) dimensions subject to change 22 dl2, dlm2, DLD2 zif connectors dl2 dl2 ? plastic body ? 96 pin connectors ? square post contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 61. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 110777-0008 dl2-96pw4 15,37 (.605) 110777-0022 dl2-96pw4a 15,37 (.605) 110777-0025 dl2-96pw6a 7,11 (.280) receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 61. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 110855-0008 dl2-96rw4 15,37 (.605) 110855-0013 dl2-96rw4b 15,37 (.605) 110855-0014 dl2-96rw6b 7,11 (.280) 19,38 (.763) 57,91 (2.280) 65,80 (2.592) 50,60 (1.994) 4x 3,03 (.119) 28,12 (1.108) 7,92 (.312) 0,64 (.025) a 6,35 (.250) 27,75 (1.093) 34,54 (1.360) camshaft turning direction 7 spaces @ 2,54 (.100) = 17,78 (.700) 6 spaces @ 2,54 (.100) = 15,24 (.600) 6 spaces @ 2,54 (.100) = 15,24 (.600) 50,60 (1.994) 24,05 (.947) 19,38 (.763) 57,91 (2.280) 65,80 (2.592) 50,60 (1.994) 4x 3,03 (.119) 28,12 (1.108) 7,75 (.305) 0,64 (.025) a 6,35 (.250) 24,97 (.983) 6 spaces @ 2,54 (.100) = 15,24 (.600) 6 spaces @ 2,54 (.100) = 15,24 (.600) 7 spaces @ 2,54 (.100) = 17,78 (.700) 24,05 (.947) 50,60 (1.994)
dimensions are shown in mm (inch) dimensions subject to change 23 dl2, dlm2, DLD2 zif connectors dlm2 dlm2 ? metal body ? 96 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 127050-0212 dlm2-96p receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 127050-0216 dlm2-96r 50,60 (1.994) 65,80 (2.592) 28,12 (1.108) 2x 2,30 (.091) 19,38 (.763) 57,91 (2.280) 4x 3,20 (.126) 7,92 (.312) 23,10 (.910) 6,35 (.250) 74,75 (2.945) 38,85 (1.530) 96p itt cannon o camshaft turning direction 24,05 (.947) 50,60 (1.994) a b c d e f g h j k l m n 50,60 (1.994) 65,80 (2.592) 28,12 (1.108) 2x 2,30 (.091) 19,38 (.763) 57,91 (2.280) 4x 3,20 (.126) 7,75 (.305) 20,55 (.810) 6,35 (.250) 24,05 (.947) 50,60 (1.994)
dimensions are shown in mm (inch) dimensions subject to change 24 dl2, dlm2, DLD2 zif connectors dlm2 dlm2 ? metal body ? 96 pin connectors ? square post contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 61. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 112136-0001 dlm2-96pw4a 15,37 (.605) 112136-0000 dlm2-96pw6a 7,11 (.280) 112136-0002 dlm112136-2 3,18 (.125) receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 61. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 112137-0001 dlm2-96rw4b 15,37 (.605) 112137-0000 dlm2-96rw6b 7,11 (.280) 112137-0002 dlm112137-2 3,18 (.125) 50,60 (1.994) 65,80 (2.592) 28,12 (1.108) 2x 2,30 (.091) 19,38 (.763) 57,91 (2.280) 4x 3,20 (.126) 7,92 (.312) 6,35 (.250) 74,75 (2.945) 34,20 (1.347) 0,64 (.025) 27,75 (1.093) a camshaft turning direction 24,05 (.947) 7 spaces @ 2,54 (.100) = 17,78 (.700) 6 spaces @ 2,54 (.100) = 15,24 (.600) 6 spaces @ 2,54 (.100) = 15,24 (.600) 50,60 (1.994) 50,60 (1.994) 65,80 (2.592) 28,12 (1.108) 2x 2,30 (.091) 19,38 (.763) 4x 3,20 (.126) 57,91 (2.280) 7,75 (.305) 25,20 (.992) 6,35 (.250) 0,64 (.025) a 24,05 (.947) 6 spaces @ 2,54 (.100) = 15,24 (.600) 6 spaces @ 2,54 (.100) = 15,24 (.600) 50,60 (1.994) 7 spaces @ 2,54 (.100) = 17,78 (.700)
dimensions are shown in mm (inch) dimensions subject to change 25 dl2, dlm2, DLD2 zif connectors dlm2 dlm2 ? metal body ? 96 pin connectors ? pc/rc contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 61. order actuating handle kit separately, see page 47. part number nomenclature 127050-0215 dlm2-96pc receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 61. part number nomenclature 127050-0219 dlm2-96rc 50,60 (1.994) 65,80 (2.592) 28,12 (1.108) 2x 2,30 (.091) 19,38 (.763) 57,91 (2.280) 4x 3,20 (.126) 7,92 (.312) 6,35 (.250) 74,75 (2.945) 34,20 (1.347) 0,50 (.020) 4,60 (.181) 27,75 (1.093) camshaft turning direction 24,05 (.947) 7 spaces @ 2,54 (.100) = 17,78 (.700) 6 spaces @ 2,54 (.100) = 15,24 (.600) 6 spaces @ 2,54 (.100) = 15,24 (.600) 50,60 (1.994) 50,60 (1.994) 65,80 (2.592) 28,12 (1.108) 2x 2,30 (.091) 19,38 (.763) 57,91 (2.280) 4x 3,20 (.126) 7,75 (.305) 25,20 (.992) 6,35 (.250) 0,50 (.020) 4,60 (.181) 24,05 (.947) 6 spaces @ 2,54 (.100) = 15,24 (.600) 6 spaces @ 2,54 (.100) = 15,24 (.600) 50,60 (1.994) 7 spaces @ 2,54 (.100) = 17,78 (.700)
dimensions are shown in mm (inch) dimensions subject to change 26 dl2, dlm2, DLD2 zif connectors DLD2 DLD2 ? plastic body ? 96 pin connectors ? crimp contacts plug receptacle part number nomenclature 111922-0000 DLD2-96p part number nomenclature 111921-0000 DLD2-96r for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 67. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. for assembly dimensions and mating sequence, see page 70. for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 67. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. for assembly dimensions and mating sequence, see page 70. 50,60 (1.994) 65,80 (2.592) 28,12 (1.108) 19,38 (.763) 57,91 (2.280) 4x 3,03 (.119) 7,92 (.312) 23,10 (.910) 6,35 (.250) 24,05 (.947) 50,60 (1.994) 50,60 (1.994) 19,38 (.763) 57,91 (2.280) 65,80 (2.592) 85,72 (3.375) ref 28,12 (1.108) 7,75 (.305) 6,35 (.250) cam, actuator receptacle connector assembly 46,87 (1.845) 2,03 (.080) ref 3,18 (.125) ref 4x screw, spring mounting 20,32 (.800) front mounting plate-assembly [supplied by customer] rear panel, mounting [stationary] [supplied by customer] 4x spring, compression no. 4-40 unc screw [supplied by customer] 50,60 (1.994) 24,05 (.947)
dimensions are shown in mm (inch) dimensions subject to change 27 dl2, dlm2, DLD2 zif connectors DLD2 DLD2 ? plastic body ? 96 pin connectors ? square post contacts plug receptacle part number nomenclature a 111922-0001 DLD2-96pw4a 15,37 (.605) 111922-0002 DLD2-96pw6a 7,11 (.280) part number nomenclature a 111921-0001 DLD2-96rw4b 15,37 (.605) 111921-0002 DLD2-96rw6b 7,11 (.280) for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 67. front removable 0,64 (.025) square posts 2,54 (.100) centers. for pc hole patterns, see page 61. for assembly dimensions and mating sequence, see page 70. for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 67. for pc hole patterns, see page 61. front removable 0,64 (.025) square posts 2,54 (.100) centers. for assembly dimensions and mating sequence, see page 70. 50,60 (1.994) 65,80 (2.592) 28,12 (1.108) 19,38 (.763) 57,91 (2.280) 4x 3,03 (.119) 7,92 (.312) 0,64 (.025) 27,75 (1.093) 6,35 (.250) a 4 5 1 7 6 8 a 5 2 4 3 b c d e f g h j k l m n p 24,05 (.947) 7 spaces @ 2,54 (.100) = 17,78 (.700) 6 spaces @ 2,54 (.100) = 15,24 (.600) 6 spaces @ 2,54 (.100) = 15,24 (.600) 50,60 (1.994) 50,60 (1.994) 57,91 (2.280) 65,80 (2.592) 85,72 (3.375) ref 19,38 (.763) 28,12 (1.108) 6,35 (.250) 0,64 (.025) 7,75 (.305) cam, actuator receptacle connector assembly 57,03 (2.245) 2,03 (.080) ref 3,18 (.125) ref a 4x screw, spring mounting no. 4-40 unc screw [supplied by customer] 4x spring, compression front mounting plate-assembly [supplied by customer] rear panel, mounting [stationary] [supplied by customer] contact, wrap post 24,97 (.983) o n m l k j h g f e d c b a 1 2 3 4 5 6 7 8 4 5 24,05 (.947) 7 spaces @2,54 (.100) = 17,78 (.700) 50,60 (1.994) 6 spaces @2,54 (.100) = 15,24 (.600) 6 spaces @2,54 (.100) = 15,24 (.600)
dimensions are shown in mm (inch) dimensions subject to change 28 dl3, dlm3 zif connectors dl3 dl3 ? plastic body ? 60 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 110900-0008 dl3-60p receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 086-0032-000 dl3-60r 11,89 (.468) 57,91 (2.280) 50,55 (1.992) 4x 3,03 (.119) 65,80 (2.592) 24,90 (.981) 7,92 (.312) 6,35 (.250) 39,19 (1.543) 23,10 (.910) camshaft turning direction 49,02 (1.931) 11,89 (.468) 57,91 (2.280) 50,50 (1.988) 65,80 (2.592) 24,90 (.981) 4x 3,03 (.119) 7,75 (.305) 6,35 (.250) 20,32 (.800) 19,18 (.755) 49,02 (1.931)
dimensions are shown in mm (inch) dimensions subject to change 29 dl3, dlm3 zif connectors dl3 dl3 ? plastic body ? 60 pin connectors ? square post contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 110900-0006 dl3-60pw4 15,37 (.605) 110900-0013 dl3-60pw4a 15,37 (.605) 110900-0014 dl3-60pw6a 7,11 (.280) receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 110901-0004 dl3-60rw4 15,37 (.605) 110901-0009 dl3-60rw4b 15,37 (.605) 110901-0010 dl3-60rw6b 7,11 (.280) 11,89 (.468) 57,91 (2.280) 50,55 (1.992) 4x 3,03 (.119) 65,80 (2.592) 24,90 (.981) 7,92 (.312) 6,35 (.250) 0,64 (.025) a 27,75 (1.093) 34,54 (1.360) camshaft turning direction 4 spaces @ 2,54 (.100) = 10,16 (.400) 4 spaces @ 2,54 (.100) = 10,16 (.400) 5 spaces @ 2,54 (.100) = 12,70 (.500) 49,02 (1.931) 19,94 (.785) 24,90 (.981) 11,89 (.468) 57,91 (2.280) 50,50 (1.988) 4x 3,03 (.119) 65,80 (2.592) 0,64 (.025) a 24,97 (.983) 7,75 (.305) 6,35 (.250) 4 spaces @ 2,54 (.100) = 10,16 (.400) 4 spaces @ 2,54 (.100) = 10,16 (.400) 5 spaces @ 2,54 (.100) = 12,70 (.500) 19,94 (.785) 49,02 (1.931)
dimensions are shown in mm (inch) dimensions subject to change 30 dl3, dlm3 zif connectors dlm3 dlm3 ? metal body ? 60 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 127050-0220 dlm3-60p receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 127050-0224 dlm3-60r 2x 2,30 (.091) 50,55 (1.992) 65,80 (2.592) 24,90 (.981) 11,89 (.468) 57,91 (2.280) 4x 3,20 (.126) 7,92 (.312) 23,10 (.910) 6,35 (.250) 74,75 (2.945) 38,85 (1.530) camshaft turning direction 49,02 (1.931) 2x 2,30 (.091) 50,55 (1.992) 65,80 (2.592) 24,90 (.981) 11,89 (.468) 57,91 (2.280) 4x 3,20 (.126) 7,75 (.305) 6,35 (.250) 20,55 (.810) 49,02 (1.931) 19,94 (.785)
dimensions are shown in mm (inch) dimensions subject to change 31 dl3, dlm3 zif connectors dlm3 dlm3 ? metal body ? 60 pin connectors ? square post contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 112138-0001 dlm3-60pw4a 15,37 (.605) 112138-0000 dlm3-60pw6a 7,11 (.280) 112138-0002 dlm112138-2 3,18 (.125) receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 112139-0001 dlm3-60rw4b 15,37 (.605) 112139-0000 dlm3-60rw6b 7,11 (.280) 112139-0002 dlm112139-2 3,18 (.125) 2x 2,30 (.091) 50,55 (1.992) 65,80 (2.592) 24,90 (.981) 4x 3,20 (.126) 11,89 (.468) 57,91 (2.280) 7,92 (.312) 6,35 (.250) 74,75 (2.945) 34,20 (1.347) 27,75 (1.093) 0,64 (.025) a camshaft turning direction 4 spaces @ 2,54 (.100) = 10,16 (.400) 4 spaces @ 2,54 (.100) = 10,16 (.400) 49,02 (1.931) 5 spaces @ 2,54 (.100) = 12,70 (.500) 19,94 (.785) 2x 2,30 (.091) 50,55 (1.992) 65,80 (2.592) 24,90 (.981) 11,89 (.468) 4x 3,20 (.126) 57,91 (2.280) 7,75 (.305) 6,35 (.250) 25,20 (.992) 0,64 (.025) a 4 spaces @ 2,54 (.100) = 10,16 (.400) 4 spaces @ 2,54 (.100) = 10,16 (.400) 49,02 (1.931) 5 spaces @ 2,54 (.100) = 12,70 (.500) 19,94 (.785)
dimensions are shown in mm (inch) dimensions subject to change 32 dl3, dlm3 zif connectors dlm3 dlm3 ? metal body ? 60 pin connectors ? pc/rc contacts plug for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. order actuating handle kit separately, see page 47. part number nomenclature 127050-0223 dlm3-60pc receptacle for contact cavity arrangement, see page 68. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. part number nomenclature 127050-0227 dlm3-60rc 2x 2,30 (.091) 50,55 (1.992) 65,80 (2.592) 24,90 (.981) 11,89 (.468) 57,91 (2.280) 4x 3,20 (.126) 7,92 (.312) 6,35 (.250) 74,75 (2.945) 34,20 (1.347) 27,75 (1.093) 0,50 (.020) 4,60 (.181) 1 a b c d e 23 a b c d e f g h j k f g h j k 456 camshaft turning direction 4 spaces @ 2,54 (.100) = 10,16 (.400) 4 spaces @ 2,54 (.100) = 10,16 (.400) 49,02 (1.931) 5 spaces @ 2,54 (.100) = 12,70 (.500) 19,94 (.785) 2x 2,30 (.091) 50,55 (1.992) 65,80 (2.592) 24,90 (.981) 11,89 (.468) 57,91 (2.280) 4x 3,20 (.126) 7,75 (.305) 6,35 (.250) 25,20 (.992) 0,50 (.020) 4,60 (.181) 4 spaces @ 2,54 (.100) = 10,16 (.400) 4 spaces @ 2,54 (.100) = 10,16 (.400) 49,02 (1.931) 5 spaces @ 2,54 (.100) = 12,70 (.500) 19,94 (.785)
dimensions are shown in mm (inch) dimensions subject to change 33 dl4 zif connectors dl4 dl4 ? metal frame ? 624 pin connector ? crimp contacts plug receptacle part number nomenclature 110959-0002 dl4-624p part number nomenclature 110960-0002 dl4-624r for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. actuating handle is part of completed assembly. for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. 76,20 (3.000) 89,28 (3.515) max 111,76 (4.400) 104,14 (4.100) max 122,44 (4.820) max 5x 4,60-4,19 (.181-.165) 101,85 (4.010) max 18,42 (.725) max 12,70 (.500) 44,45 (1.750) 5,08 (.200) 9,14 (.360) 4x r 12,70 (.500) 41,40 (1.630) max 2,16 (.085) min 9,52 (.375) max 6,35 (.250) max r 7,62 (.300) max 20,32 (.800) max 3,18 (.125) 10,01 (.394) r 76,84 (3.025) max r 19,30 (.760) max 76,20 (3.000) 111,76 (4.400) 122,44 (4.820) max 12,70 (.500) 5x 4,60-4,19 (.181-.165) 101,85 (4.010) max 5,08 (.200) 44,45 (1.750) 4x r 12,70 (.500) 95,76 (3.770) max 104,14 (4.100) max 9,14 (.360) 21,59 (.850) max 9,65 (.380) max 3,18 (.125)
dimensions are shown in mm (inch) dimensions subject to change 34 dl4 zif connectors dl4 dl4 ? metal frame ? 624 pin connector ? square post contacts plug receptacle part number nomenclature a 110959-0011 dl4-624pw4 15,37 (.605) 110959-0035 dl4-624pw4a 15,37 (.605) 110959-0042 dl4-624pw6a 7,11 (.280) part number nomenclature a 110960-0022 dl4-624rw4 15,37 (.605) 110960-0045 dl4-624rw4b 15,37 (.605) 110960-0048 dl4-624rw6b 7,11 (.280) for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. front removable 0,64 (.025) square posts 2,54 (.100) centers. actuating handle is part of completed assembly. for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. front removable 0,64 (.025) square posts 2,54 (.100) centers. 76,20 (3.000) 89,28 (3.515) max 111,76 (4.400) 104,14 (4.100) max 122,44 (4.820) max 5x 4,52-4,19 (.181-.165) 101,85 (4.010) max 18,42 (.725) max 4x r 12,70 (.500) 9,14 (.360) 5,08 (.200) 12,70 (.500) 44,45 (1.750) 11 spaces @ 2,54 (.100) = 27,94 (1.100) 11 spaces @ 2,54 (.100) = 27,94 (1.100) 66,04 (2.600) 2,16 (.085) min 41,40 (1.630) max 9,52 (.375) max 6,35 (.250) max 10,01 (.394) r 7,62 (.300) max 12 spaces @ 2,54 (.100) = 30,48 (1.200) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 80,64 (3.175) 0,64 (.025) 20,32 (.800) max a 3,18 (.125) r 19,30 (.760) max r 76,84 (3.025) max 76,20 (3.000) 101,85 (4.010) max 111,76 (4.400) 122,44 (4.820) max 12,70 (.500) 5x 4,60-4,19 (.181-.165) 44,45 (1.750) 5,08 (.200) 4x r 12,70 (.500) 95,76 (3.770) max 11 spaces @ 2,54 (.100) = 27,94 (1.100) 11 spaces @ 2,54 (.100) = 27,94 (1.100) 66,04 (2.600) 104,14 (4.100) max 12 spaces @ 2,54 (.100) = 30,48 (1.200) 0,64 (.025) 12 spaces @ 2,54 (.100) = 30,48 (1.200) 80,64 (3.175) 9,65 (.380) max 3,18 (.125) 9,14 (.360) 21,59 (.850) max a
dimensions are shown in mm (inch) dimensions subject to change 35 dl5, dlm5 zif connectors dl5 dl5 ? plastic body ? 260 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 111986-0014 dl5-260p receptacle for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 086-4501-000 dl5-260r
dimensions are shown in mm (inch) dimensions subject to change 36 dl5, dlm5 zif connectors dl5 dl5 ? plastic body ? 260 pin connectors ? square post contacts plug for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 111986-0003 dl5-260pw4a 15,37 (.605) 111986-0000 dl5-260pw6a 7,11 (.280) receptacle for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 111987-0001 dl5-260rw4b 15,37 (.605) 111987-0000 dl5-260rw6b 7,11 (.280)
dimensions are shown in mm (inch) dimensions subject to change 37 dl5, dlm5 zif connectors dlm5 dlm5 ? metal body ? 260 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 127050-0109 dlm5-260p receptacle for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 127050-0110 dlm5-260r
dimensions are shown in mm (inch) dimensions subject to change 38 dl5, dlm5 zif connectors dlm5 dlm5 ? metal body ? 260 pin connectors ? square post contacts plug for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 112086-0002 dlm5-260pw4a 15,37 (.605) 112086-0000 dlm5-260pw6a 7,11 (.280) 112086-0003 dlm112086-3 3,18 (.125) receptacle for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 112087-0001 dlm5-260rw4b 15,37 (.605) 112087-0000 dlm5-260rw6b 7,11 (.280) 112087-0003 dlm112087-3 3,18 (.125)
dimensions are shown in mm (inch) dimensions subject to change 39 dl5, dlm5 zif connectors dlm5 dlm5 ? metal body ? 260 pin connectors ? pc/rc contacts plug for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. order actuating handle kit separately, see page 47. part number nomenclature 127050-0111 dlm5-260pc receptacle for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 62. part number nomenclature 127050-0112 dlm5-260rc
dimensions are shown in mm (inch) dimensions subject to change 40 dlm6 zif connectors dlm6 dlm6 ? metal body ? 360 pin connectors ? crimp contacts plug for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. order actuating handle kit separately, see page 47. part number nomenclature 127050-0034 dlm6-360p receptacle for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. crimp contacts are to be ordered separately and installed by customer, see pages 52-53. part number nomenclature 127050-0045 dlm6-360r
dimensions are shown in mm (inch) dimensions subject to change 41 dlm6 zif connectors dlm6 dlm6 ? metal body ? 360 pin connectors ? square post contacts plug for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 63. front removable 0,64 (.025) square posts 2,54 (.100) centers. order actuating handle kit separately, see page 47. part number nomenclature a 111995-0001 dlm6-360pw4a 15,37 (.605) 111995-0000 dlm6-360pw6a 7,11 (.280) 111995-0007 dlm111995-7 3,18 (.125) receptacle for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 63. front removable 0,64 (.025) square posts 2,54 (.100) centers. part number nomenclature a 111996-0000 dlm6-360rw4b 15,37 (.605) 111996-0001 dlm6-360rw6b 7,11 (.280) 111996-0005 dlm111996-5 3,18 (.125)
dimensions are shown in mm (inch) dimensions subject to change 42 dlm6 zif connectors dlm6 dlm6 ? metal body ? 360 pin connectors ? pc/rc contacts plug for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 63. order actuating handle kit separately, see page 47. part number nomenclature 127050-0097 dlm6-360pc receptacle for contact cavity arrangement, see page 69. for panel cutout and mounting hole pattern, see page 65. for pc hole pattern, see page 63. part number nomenclature 127050-0098 dlm6-360rc
dimensions are shown in mm (inch) dimensions subject to change 43 accessories zif connectors accessories accessories c annon offers a wide selection of accessories that allow the design engineers to configure the product for their exacting needs. the accessories range from the simple actuating handle to junction and backshells, as well as polarizing posts and protective covers for the contacts. actuating handles are the same for the dl1/2/3 and dlm1/2/3 series. the dl5/dlm5 and dlm6 series have specific handles. handles are sold separately since many applications require the connector to be attached or removed only by an authorized technician. plastic junction shells are available for the dl1/2/3 series for encasement of the crimp contacts after complete installation into the connector. these shells also make it possible for the dl to be used as a cable-to-cable mating connector as they can be used both on the plug and the receptacle. the dl1/2/3 plastic junction shells have optional secondary cable entry capability by removing the molded in cable entry plugs. cable clamp kits are available to affix the cable to the second entry. this second entry option is very useful in applications where the large wire sizes make the cable diameter too large to be handled from a single entry port. metal backshells are available for the entire dl/dlm series. the metal backshells are constructed from die cast aluminum with a nickel plating to facilitate in emi/rfi shielding of the connector system. shielding has become a driving force because of ever increasing stringent emi/rfi regulations. polarizing posts are available to offer a keying feature for both the dl and dlm connectors. the polarizing posts can be installed in specific orientation so that plugs of the same size connectors can only be mated in predetermined receptacles. this feature offers the designer the ability to fool-proof the attachment possibilities to protect accidental damage to the system. protective covers of plastic and anti-static rubber are available to offer contact protection from physical damage or dust. since the dl series has a high density of contacts in an exposed area, these covers are very useful for many applications. for example: where systems have multiple connectors; when the connections are often left unattached; or when the system parts are put into storage. accessories selection guide protective covers connector series actuating handles see page 47 metal shell emi/rfi shielding see page 49 plastic junction shell see page 46 cable clamps see page 46 metal backshell see pages 44-45 polarizing posts see page 48 rubber see page 47 plastic see page 47 dl1-156 ? dl2-96 ? dl3-60 ? dl4-624 ? ?????? dl4-1248 ? ?????? dl4-2496 ? ?????? dl5-260 ?? ?? dlm1-156 ? dlm2-96 ? dlm3-60 ? dlm5-260 ????? dlm6-360 ????? dld1-156???????? DLD2-96???????? compatible ?not compatible
dimensions are shown in mm (inch) dimensions subject to change 44 accessories zif connectors accessories metal backshell dl1, dlm1 dl1, dlm1 is a two piece shell design. kit consists of 2 shells, 10 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal. materials and finishes shell: nickel over die cast aluminum hardware: stainless steel used on part number mounting max cable entry dl1, dlm1 249-4516-000 straight or 90 19,05 (.750) wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. dl2, dlm2 dl2, dlm2 is a two piece shell design. kit consists of 2 shells, 9 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal. materials and finishes shell: nickel over die cast aluminum hardware: stainless steel used on part number mounting max cable entry dl2, dlm2 249-4517-000 straight or 90 19,05 (.750) wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. dl3, dlm3 dl3, dlm3 is a two piece shell design. kit consists of 2 shells, 9 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal. materials and finishes shell: nickel over die cast aluminum hardware: stainless steel used on part number mounting max cable entry dl3, dlm3 249-4518-000 straight or 90 19,05 (.750) wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. (1.43) 36,3 123,4 (4.86) (.96) 24,5 (1.91) 48,6 c l 111,4 (4.38) 1 (1.11) 28,1 c l 65,8 (2.59) (.96) 24,5 77,8 (3.06) (1.43) 36,3 (1.30) 33,0 l c 1 (1.11) 28,1 l c 33,0 (1.30) 36,3 (1.43) 77,8 (3.06) 24,5 (.96) 65,8 (2.59) l c 1 28,1 (1.11) l c
dimensions are shown in mm (inch) dimensions subject to change 45 accessories zif connectors accessories metal backshell dl5, dlm5 dl5, dlm5 is a one piece shell design. kit consists of 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 nuts. materials and finishes shell: nickel over die cast aluminum hardware: stainless steel used on part number mounting max cable entry dl5, dlm5 249-4501-000 straight or 90 22,23 (.875) wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. dlm6 dlm6 is a one piece shell design. kit consists of 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 nuts. materials and finishes shell: nickel over die cast aluminum hardware: stainless steel used on part number mounting max cable entry dlm6 249-4515-000 straight or 90 28,00 (1.102) wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. 7,6 (.30) 115,8 (4.56) 49,0 (1.93) 42,0 (1.65) 30,0 (1.18) l c 1 42,6 (1.68) l c (2.48) 63,0 125,0 (4.92) (1.65) 42,0 (1.18) 30,0 l c 1 (1.68) 42,6 l c
dimensions are shown in mm (inch) dimensions subject to change 46 dl3-j/s dl3 ? dimensions note: dl3 is two piece shell. dl2-j/s dl2 ? dimensions note: dl2 is two piece shell. dl1-j/s dl1 ? dimensions note: dl1 shell is single piece. accessories zif connectors accessories plastic junction shell kits dl1, dl2, dl3 stainless steel cable clamps. thermoplastic ul 94v-1 rated. straight, 90 or 45 cable entry. accommodates up to 22,22 (.875) cable. for use with crimp contact connectors. knockout plug provides alternate second entry. complete with 4 attaching screws and nuts. complete with one cable clamp kit. junction shell kit used on j/s kit part number mounting max. cable entry dl1, dlm1 dl1-j/s 249-1950-000 straight or 90 22,23 (.875) dl2, dlm2 dl2-j/s 249-1985-000 straight or 90 14,20 (.560) dl2, dlm2 dl2-2-j/s 249-2238-000 straight or 90 15,90 (.625) dl2, dlm2 dl2-4-j/s 249-2238-001 straight or 90 22,23 (.875) dl2, dlm2 dl2-1-j/s 249-1985-001 45 15,90 (.625) dl3, dlm3 dl3-j/s 249-2060-000 straight or 90 14,20 (.560) dl3, dlm3 dl3-3-j/s 249-2237-000 straight or 90 15,90 (.625) dl3, dlm3 dl3-4-j/s 249-2237-001 straight or 90 22,23 (.875) dl3, dlm3 dl3-2-j/s 249-2060-001 45 15,90 (.625) cable clamp kit (for optional second entry) used on c/c kit part number mounting max. cable entry dl1 dl1-c/c 218-0179-000 straight or 90 22,23 (.875) dl2, dl3 dl2-c/c 218-0180-000 straight or 90 14,20 (.560) dl2, dl3 dl2-1-c/c 218-0181-000 45 15,90 (.625) dl2, dl3 dl2-2-c/c 218-0181-001 straight or 90 15,90 (.625) dl2, dl3 dl2-3-c/c 218-0200-000 straight or 90 22,23 (.875)
dimensions are shown in mm (inch) dimensions subject to change 47 accessories zif connectors accessories actuating handle kit dl1/2/3 & dlm1/2/3 provides a convenient method of actuating the contacts and cam for locking the connector. kit provides actuating handle and attaching screw. pointer on handle denotes ??locked?? and ??open?? positions. dl5, dlm5 handle material: glass-filled thermoplastic dlm6 handle for: part number dl1/2/3, dlm1/2/3 204-0016-000 dl5, dlm5 204-4501-000 dlm6 204-4500-000 protective covers protective covers ? rubber fits snugly over mating faces. prevents foreign matter from permeating contact cavities. material: anti-static synthetic rubber ? astm2bc520a14b14z1. dl, dlm plug description part number dl1-156p 039-0242-000 dl2-96p 039-0244-000 dl3-60p 039-0246-000 dl4-624p 039-0239-000 dl4-1248p 039-0235-000 dl4-2496p 039-0237-000 dl, dlm receptacle description part number dl1-156r 039-0243-000 dl2-96r 039-0245-000 dl3-60r 039-0247-000 dl4-624r 039-0240-000 dl4-1248r 039-0236-000 dl4-2496r 039-0238-000 protective covers ? plastic fits snugly over mating faces. prevents foreign matter from permeating contact cavities. material: polyethylene. dl, dlm plug description part number dl1-156p 025-0852-000 dl2-96p 025-0857-000 dl3-60p 025-0850-000
dimensions are shown in mm (inch) dimensions subject to change 48 accessories zif connectors accessories polarizing posts corner mounting* for dl1/2/3, dlm6 kit number: 320-0021-006 kit contains 2 posts and 2 no. 4-40x9/32 pan head screws. order 1 kit per connector. description material finish/treatment post zinc yellow chromate over cadmium screw stainless steel passivated *corner mounting polarization is accomplished by replacing the nut with polarizing posts. corner mounting* for dl5, dlm5 kit number: 320-4502-000 kit contains 4 posts and 4 m3x8 screws. order 1 kit per connector. description material finish/treatment post zinc nickel screw stainless steel passivated center mounting for dl1/2, dlm1/2 kit number: 320-0021-005 kit contains 2 posts and 2 no. 2-56x3/16 fil. head screws. order 1 kit per connector. description material finish/treatment post zinc clear chromate over cadmium screw steel clear chromate over cadmium corner mounting* for dlm1/2/3 kit number: 320-4505-000 kit contains 4 posts and 4 m2.5x12 screws. order 1 kit per connector. for metal backshells. description material finish/treatment post zinc nickel screw stainless steel passivated *corner mounting polarization is accomplished by replacing the nut with polarizing posts. recommended key nomenclature polarizing posts are a customer installed option. recommended key nomenclature can be used for simple, opposite corner polarization. it is recommended that customers use their own configuration drawings. example: dl1-1 56rw4b32c describes a size 1 receptacle connector with 156 front insertable/removable square post 50 in. gold contacts with polarization position 3 at location a and position 2 at location b. (c > corner polarization). receptacle dl 1-156rw4b32c would mate with plug dl 1-156pw4a32c corner polarizing post layouts (for customer reference only) reference views for polarizing arrangements *corner mounting polarization is accomplished by replacing the nut with polarizing posts. receptacle plug receptacle side plug side note: shaded area represents location of extended portion of polarizing pins in plug or receptacle.
dimensions are shown in mm (inch) dimensions subject to change 49 accessories zif connectors accessories metal shells for emi/rfi shielding (optional for dl5-260 connector) plug description part number material finish plug shell 248-4500-000 steel nickel receptacle description part number material finish receptacle shell 248-4501-000 steel nickel
dimensions are shown in mm (inch) dimensions subject to change 50 contacts zif connectors contacts contacts t he cannon dl crimp and buss contacts are available in addition to the factory installed square post/pcb mount version contacts. crimp contacts are available loose or reeled, where as buss contacts are available loose only. the buss contacts make the dl series capable of providing higher than 5 amps per line. the buss contacts are pairs of contact lines which increase the amperage capability in increments of 10 amps up to 60 amps. the contacts have solder holes at the tail section for soldering #30-#18 awg. the tail is also designed to accommodate a 1/8 crimp lug for wire sizes larger than #18. the crimp contacts are available in two plating types. the 20 inch gold hermaphroditic version which is the economical choice for applications requiring over 100 milliamps to 5 amps. and the 50 inch gold bump to flat version which offers the most versatile range of application requirements from micro-amps to 5 amps. the bump to flat version was developed specifically to handle ??dry circuit?? requirements where the signal amperage is not enough to ensure a clean contact point. the 50 inch gold bump to flat version is mandatory for applications with signals below 100 milliamps. the bump contact is installed in the plug and the flat contact is installed in the receptacle. this combination increases the contact force and ensures that the wiping point becomes the current carrying point after mating. the 50 inch gold bump to flat version has become the standard materials and finishes description material finish crimp contact* copper alloy gold over nickel or selective gold/tin lead over nickel buss contact copper alloy gold over nickel *order crimp contacts separately. see pages 52-53. for all modern applications where power and low voltage signals are combined into one connector.
dimensions are shown in mm (inch) dimensions subject to change 51 contacts zif connectors contacts buss contacts 6 pair/3pair/1 pair designed for power distribution of more than 5 amps. accommodates #30-#18 awg in hole x 1,29- 1,14 (.051-.045) for wire soldering. accommodates 1/8 crimp lugs for larger wire sizes. material: copper alloy finish: 20 inch in mating area/ gold flash on balance (terminating end) 1 pair buss contact description part number 1 pair 030-7380-001 2 pair 030-7380-002 3 pair 030-7380-003 4 pair 030-7380-004 5 pair 030-7380-005 6 pair 030-7380-006 note: for more information on tools and assembly, see pages 54-59. wire termination ? solder wire termination ? crimp lug
dimensions are shown in mm (inch) dimensions subject to change 52 contacts zif connectors contacts crimp contacts ? loose loose 50 inch gold contacts: recommended for all applications. offer the broadest amperage range. mandatory for low current applications (less than 100 milliamps). material: copper alloy finish: gold over nickel extraction tool: 274-7029-007 insertion tool: none required plug (bump) receptacle (flat) wire accommodation plug 50 inch gold bump receptacle 50 inch gold flat plug and receptacle 20 inch gold hand tool (page 55) 36 thru 38 awg ? ? 127000-2207+* 28 thru 32 awg 030-2416-003 030-2494-001 030-2416-001 1 24 thru 26 awg 030-2410-003 030-2492-001 030-2410-001 2 20 thru 22 awg 030-2409-003 030-2491-001 030-2409-001 2 18 thru 20 awg 030-2415-003 030-2493-001 030-2415-001 3 note: for more information on tools and assembly, see pages 54-59. non insulation support + sold in lots of 100 pieces. for low current applications (less than 100 milliamps) use 50 inch gold (bump) contact on plug side and 50 inch flat gold (flat) contact on receptacle side. contact factory for tool. * finish: 20 inch gold in mating area/gold flash on balance (terminating end). finish: 20 inch gold in mating area/tin lead on balance (terminating end). plug (bump) receptacle (flat) bump contact retention lance flat contact retention lance
dimensions are shown in mm (inch) dimensions subject to change 53 contacts zif connectors contacts crimp contacts ? reeled reeled 50 inch gold contacts: recommended for all applications. offer the broadest amperage range. mandatory for low current applications (less than 100 milliamps). material: copper alloy finish: gold over nickel extraction tool: 274-7029-007 insertion tool: none required note: automatic tooling is recommended for volume over 50k per year, see page 59. plug (bump) receptacle (flat) wire accommodation plug 50 inch gold bump receptacle 50 inch gold flat plug and receptacle 20 inch gold hand tool (page 55) 40 thru 42 awg ? ? 127000-2278* 36 thru 38 awg ? ? 127000-1271* 28 thru 32 awg 110238-0482 110238-0486 110238-0403 1 24 thru 26 awg 110238-0480 110238-0484 110238-0401 2 20 thru 22 awg 110238-0479 110238-0483 110238-0400 2 18 thru 20 awg 110238-0481 110238-0485 110238-0402 3 note: for more information on tools and assembly, see pages 54-59. non insulation support for low current applications (less than 100 milliamps) use 50 inch gold (bump) contact on plug side and 50 inch gold (flat) contact on receptacle side. contact factory for tool. * finish: 20 inch gold in mating area/gold flash on balance (terminating end). finish: 20 inch gold in mating area/tin lead on balance (terminating end).
dimensions are shown in mm (inch) dimensions subject to change 54 tools and assembly zif connectors tools and assembly tooling a key feature of the cannon dl connector series is easy contact termination, both in the field and in high-volume production. an ergonomically designed hand crimp tool is available for the low volume (loose contact) applications and will accommodate two different crimp contact sizes. to reduce overall costs, the crimp jaws are replaceable. automatic crimp and strip/crimp machines are available for high volume applications requiring a large number of crimps (50,000 crimps per year or more). these machines are leased to customers to eliminate the need for heavy investment. they also improve productivity for large pin count applications. dl crimp contacts are designed to be hand installed into the connector, no tooling is needed for the insertion process. extraction tools are available for the removal of crimp contacts for easy repair even in field applications. extraction tools are also available for the buss contacts, as well as the factory installed square post contacts. extraction tool ? buss contacts extraction tool for buss contact description part number cet-dl3 274-7029-003 cet-dl4 274-7029-004 cet-dl4 274-7029-004 cet-dl5 274-7029-005 cet-dl6 274-7029-006 cet-dl6 274-7029-006 buss contact description part number 1 pair 030-7380-001 2 pair 030-7380-002 3 pair 030-7380-003 4 pair 030-7380-004 5 pair 030-7380-005 6 pair 030-7380-006
dimensions are shown in mm (inch) dimensions subject to change 55 tools and assembly zif connectors tools and assembly hand crimp tool hand crimp tool with replaceable jaw set hand tool description part number 1 chtdlt 28-32 112108-0002 2 chtdlt 20-26 112108-0001 3 chtdlt 18-20 112108-0000 crimp tensile strength crimp tensile strength is a measure of how hard a wire can be pulled without breaking or separating from the contact. this is the best way to verify that the wire is properly terminated to the contact. periodic crimp tensile measurements are recommended to insure the integrity of the crimp. the table below contains the appropriate values for dl crimp contacts. wire trim dimension wire size (awg) 32 30 28 26 24 22 20 18 tensile min. (lbs) 1 1.5 3 7 10 15 19 30 wire trim dimension ??a?? 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 4,06 (.160) 4,06 (.160) insulation dia. max. 1,35 (.053) 1,35 (.053) 1,35 (.053) 1,65 (.065) 1,65 (.065) 1,88 (.074) 1,88 (.074) 1,88 (.074) extraction tool ? crimp, square post, pc/rc contacts cet-dl10 cet-ecp cet-ecp-1 description part number contact type pc tail extension cet-dl10 274-7029-007 crimp ? cet-ecp 274-7045-000 wrap post 15,37 (.605) cet-ecp-1 274-7045-001 square post 7,11 (.280)
dimensions are shown in mm (inch) dimensions subject to change 56 tools and assembly zif connectors tools and assembly assembly instructions for crimp contacts contact insertion: all crimp contacts are inserted by hand. no tooling is required for either the plug or receptacle. caution: caution: do not force contacts into contact cavities. if contact encounters excessive resistance during installation remove and re-insert using a slight up and down motion. this will assure positive cavity alignment. do not install contact if plug is in the closed or actuated position. plug: step 1. prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. step 2. with the retention lance positioned away from the shaft, insert contacts from the rear of the plug. receptacle: step 1. with the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. contact removal for crimp contacts tool: cet-dl10 release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. gently pull wire in direction of arrow, see illustration, to remove contact from insulator. cam retention lance (bottom) retention lance (top) receptacle connector plug connector screw polarizing post retention lance (bottom) retention lance (top) contact retention lance
dimensions are shown in mm (inch) dimensions subject to change 57 tools and assembly zif connectors tools and assembly assembly instructions for buss contacts contact insertion: all buss contacts are inserted by hand. no tooling is required for either the plug or receptacle. caution: caution: do not force contacts into contact cavities. if contact encounters excessive resistance during installation remove and re-insert using a slight up and down motion. this will assure positive cavity alignment. do not install contact if plug is in the closed or actuated position. plug: step 1. prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. step 2. with the retention lance positioned away from the shaft, insert contacts from the rear of the plug. receptacle: step 1. with the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. contact removal for buss contacts tool: cet-dl3/4/5/6 release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. gently remove buss contact in direction of arrow, see illustration, to remove contact from insulator. cam retention lance (bottom) retention lance (top) receptacle connector plug connector screw polarizing post retention lance (bottom) retention lance (top) contact retention lance contact retention lance
dimensions are shown in mm (inch) dimensions subject to change 58 tools and assembly zif connectors tools and assembly assembly instructions for square post contacts contact insertion: square post contacts are factory installed but can be removed and replaced if damaged in service. step 1. prior to inserting contacts, actuating handle must be in the maximum open position. actuating handle will be facing toward connector front face, see figure 1. step 2. contacts are inserted from the insulator front face by hand and are seated and clicked in the cavity by pulling on the terminal post with flat nose pliers, see figure 2. figure 1 figure 2 connector front face contact retention lance contact removal for square post contacts tool: cet-ecp and cet-ecp-1 place tool over square post terminal and impact tool. apply sufficient force to collapse retention lance and push contact out of insulator. this process destroys the retention lance. contact retention lance
dimensions are shown in mm (inch) dimensions subject to change 59 tools and assembly zif connectors tools and assembly lease automatic tooling ? north america* abt-607 pneumatic crimper the abt-607 is a pneumatic powered and controlled machine. it is designed for customers with moderate volume. this machine is designed to semi-automatically crimp stamped and formed contacts onto pre-stripped stranded or single conductor electrical wire. this machine will accommodate size 34 thru 12 awg wire and is actuated by the use of a foot pedal. machine crimp rate: 800 per hour power requirements: pneumatic = 100 psi, 2 cu. ft. per min. abt-500 uccd the abt-500 universal cannon crimp die, is a flywheel driven, electronically controlled machine that is designed to semi-automatically crimp stamped and formed contacts on stranded or single conductor, pre-stripped wire. this machine will accommodate size 34 thru 12 awg wire. the primary application of this machine is for terminating discrete, pre-stripped, wire. the machine is actuated by the use of a foot pedal. machine crimp rate: 1300 per hour power requirements: electrical = 115 vac, 60 hz, 20a abt-620 uccs the abt-620 universal cannon crimper/stripper is a pneumatic powered, microprocessor controlled machine. it is designed to semi- automatically strip insulation from stranded or single conductor electrical wire and attach a stamped and formed contact by crimping. the machine will accommodate 34 thru 12 awg wire. primary application of the machine is the termination of jacketed cable where the individual leads cannot be stripped by fully automated equipment. the abt-620 uccs operates automatically upon insertion of a wire or it can be switched over to foot pedal operation as desired. machine strip/crimp rate: 1200+ per hour power requirements: electrical = 115 vac, 60 hz, 20a pneumatic = 80 psi, 3 cu. ft. per min. *for other geographical regions, contact cannon for details.
dimensions are shown in mm (inch) dimensions subject to change 60 symm 4 5 3 a b c d e f g h j k l m n 6 p r s t u v w x y z a b c c l 9,52 (.375) min thru hole 1 2 symm c l 30,48 (1.200) 6 5 4 3 2 12 equal spaces @ centers total non-accumulative 30,48 (1.200) 0,13 (.005) a b p r s t u v w x y z a b c 1 1 1,09-0,94 (.043-.037) 156x plated thru hole 12 equal spaces @ centers total non-accumulative 2,54 (.100) 100,02 (3.938) a 16,51 (.650) 2,54 (.100) thru hole 16,26 (.640) 12,70 (.500) symm 4x c l 5 equal spaces @ centers total non-accumulative 0,25 (.010) a b 3,30-3,05 (.130-.120) 2,54 (.100) b c l symm a b c d e f g h j k l m n = = = 3 r 5 c 1234 b a z y x w v t u s 6 n p j l m k h g f symm b e d c a symm 156x 1 1,09-0,94 (.043-.037) 0,13 (.005) a b plated thru hole b 4x r 3,63 (.143) max a 5 equal spaces @ 2,54 (.100) centers = 12,70 (.500) total non-accumulative 3,18-2,92 (.125-.115) 40,89-40,39 (1.610-1.590) 12 equal spaces @ 2,54 (1.00) centers = 30,48 (1.200) total non-accumulative 12 equal spaces @ 2,54 (1.00) centers = 30,48 (1.200) total non-accumulative 16,51 (.650) 20,32-19,81 (.800-.780) ref symm symm e g f a c d b l n m j k h t c b x z a y v w u r s p 3 4 5 61 2 9,52 (.375) min thru hole 4x r 3,63 (.143) max 92,20-91,69 (3.630-3.610) 20,32-19,81 (.800-.780) receptacle receptacle plug plug reader?s resource notes: contact hole cavity identification shown is typical as viewed from top surface of p.c. board. all plug layout dimensions not shown are similar to the receptacle dimensions. plated through (thru) hole diameters shown are for 0,64 (.025) post contacts. pc/rc contact plated through (thru) hole diameters are 0,79-0,64 (.031-.025). for pcb pad layout configuration, see page 64. zif connectors dl/dlm/dld dl1/dlm1/dld1 printed circuit board hole patterns dl1-1 56/dlm 1-156 dld1-156
dimensions are shown in mm (inch) dimensions subject to change 61 plug receptacle receptacle plug 8 a b c d e f g symm 9,52 (.375) min thru hole h j k l m n p c 432 1 c l 7 6 l symm 5 19,38 (.763) 15,24 (.600) l c symm 6 equal spaces @ centers = total non-accumulative 6 equal spaces @ centers = total non-accumulative 2.54 (.100) 7 equal spaces @ centers = total non-accumulative 0,25 (.010) a b 4x 3,30-3,05 (.130-.120) thru hole 6,35 (.250) h j k l m n p a 2,54 (.100) b 96x 57,91 (2.280) a b c d e f g 1,09-0,94 (.043-.037) plated thru hole 0,13 (.005) a b 15,24 (.600) 6 4 1 2 3 8 1 7 5 2,54 (.100) l c symm 17,78 (.700) 3 reader?s resource notes: contact hole cavity identification shown is typical as viewed from top surface of p.c. board. all plug layout dimensions not shown are similar to the receptacle dimensions. plated through (thru) hole diameters shown are for 0,64 (.025) post contacts. pc/rc contact plated through (thru) hole diameters are 0,79-0,64 (.031-.025). for pcb pad layout configuration, see page 64. zif connectors dl/dlm/dld dl2/dlm2/DLD2 printed circuit board hole patterns dl2-96/dlm2-96 DLD2-96 a b c d e f g h m k j l n p 87654321 symm symm 9,52 (.375) min thru hole 4x r 3,63 (.143) max 24,13-23,62 (.950-.930) 50,80-50,29 (2.000-1.980) m 3 p n 2 145678 l k j h g c e f d b a symm symm 1 1,27-1,02 (.050-.040) 4x r 1,02 (.040) max b 2,29-2,03 (.090-.080) 1,09-0,94 (.043-.037) 0,13 (.005) a b plated thru hole 96x a 4x r 3,63 (.143) max 7 equal spaces @ 2,54 (.100) centers = 17.78 (.700) total non-accumulative 23,24-22,99 (.915-.905) 6 equal spaces @ 2,54 (1.00) centers = 15,24 (6.00) total non-accumulative 10,16-9,65 (.400-.380) 6,35 (.250) ref 22,86-22,35 (.900-.880) 6 equal spaces @ 2,54 (1.00) centers = 15,24 (6.00) total non-accumulative
dimensions are shown in mm (inch) dimensions subject to change 62 reader?s resource notes: contact hole cavity identification shown is typical as viewed from top surface of p.c. board. all plug layout dimensions not shown are similar to the receptacle dimensions. plated through (thru) hole diameters shown are for 0,64 (.025) post contacts. pc/rc contact plated through (thru) hole diameters are 0,79-0,64 (.031-.025). for pcb pad layout configuration, see page 64. a 2.54 (.100) b symm c l 12 equal spaces @ centers = total non-accumulative 30,48 (1.200) 3 260x 0,13 (.005) a b plated thru hole 4x 0,25 (.010) a b thru hole 12 equal spaces @ centers = total non-accumulative symm c l 26,01 (1.024) 10 4 1 2,54 (.100) p r s t u v w x y z a b c 8 3 2 9 a b c d e f g h j k l m n 9 equal spaces @ centers = total non-accumulative 30,48 (1.200) 7 1 6 5 22,86 (.900) 2,54 (.100) 100,02 (3.938) 16,51 (.650) 3,43-3,18 (.135-.125) 1,09-0,94 (.043-.037) plug plug 9.52 (.375) min thru hole 1 5 4 f g h j k 62 3 symm l c c l symm a b c d e 57,91 (2.280) 4 equal spaces @ centers = total non-accumulative 11,89 (.468) 10,16 (.400) 2,54 (.100) 4 equal spaces @ centers = total non-accumulative 60x 5 equal spaces @ centers = total non-accumulative thru hole 0,25 (.010) a b plated thru hole 1,09-0,94 (.043-.037) 12,70 (.500) 2,54 (.100) 0,13 (.005) a b 16,51 (.650) a 10,16 (.400) 6 f g h j k 2 4 3 5 a b c d e c l symm c l symm 2,54 (.100) 3,30-3,05 (.130-.120) 4x 1 b 1 3 a b c d e f g h j k l m n 9,52 (.375) min thru hole 8 6 c l 1 3 2 4 5 symm p r s t u v w x y z a b c 10 9 7 c l symm zif connectors dl/dlm dl3/dlm3/dl5/dlm5 printed circuit board hole patterns dl3-60/dlm3-60 receptacle dl5-260/dlm5-260 receptacle
dimensions are shown in mm (inch) dimensions subject to change 63 reader?s resource notes: contact hole cavity identification shown is typical as viewed from top surface of p.c. board. all plug layout dimensions not shown are similar to the receptacle dimensions. plated through (thru) hole diameters shown are for 0,64 (.025) post contacts. pc/rc contact plated through (thru) hole diameters are 0,79-0,64 (.031-.025). for pcb pad layout configuration, see page 64. dlm6 printed circuit board hole patterns dlm6-360 4 1 3 5 10 2 6 7 8 9 11 12 c l symm c l symm a b c d e f g h j k l m n p r 9,52 (.375) min thru hole s t u v w x y z a b c d e f g 115,01 (4.528) 27.94 (1.100) a b c d e f g h j k l m n p r 2,54 (.100) c l symm c l symm 2,54 (.100) 3 11 equal spaces @ centers = total non-accumulative 1,09-0,94 (.043-.037) b 14 equal spaces @ centers = total non-accumulative 3 1 6 5 24 35,56 (1.400) 14 equal spaces @ centers = total non-accumulative a 3,43-3,18 (.135-.125) 4x 0,25 (.010) a b thru hole 10 9 8 12 11 7 2,54 (.100) s t u v w x y z a b c d e f g 360x plated thru hole 0,13 (.005) a b 1 18,54 (.730) 29,01 (1.142) 35,56 (1.400) zif connectors dlm receptacle plug
dimensions are shown in mm (inch) dimensions subject to change 64 reader?s resource zif connectors dl/dlm/dld pcb pad layout for the pc/rc versions; the contact tail design has been modified from a 0,64 (.025) square pin to a 0,05 (.020) diameter round pin. the change enables a decrease in the diameter of the through- holes as well as the solder mounds on pcb?s (d1, and d2 can be wider than d1 and d2). this can reduce the crosstalk in rf circuits and enhance the dielectric withstanding voltage in high voltage circuits. dimensions d1 1,14 (.045) d2 0,47 (.018) d1 1,44 (.057) d2 0,62 (.024) pcb pad layout the soldering of contacts into through (thru) holes on a pc board has become standard for medical equipment and test equipment for semi- conductors. as a result of the narrow spacing between the solder pad and circuit pattern, crosstalk between signals increases. a solution to this problem is to make the diameter of the contacts and solder lands smaller to provide more space between the lands and the patterns. however, a smaller diameter contact results in higher impedance. cannon designed a solution with a smaller diameter contact tail. this design application allows the use of a smaller through-hole diameter. contact solder thru hole pc tail pcb connector insulator
dimensions are shown in mm (inch) dimensions subject to change 65 reader?s resource dl1-1 56/dlm 1-156 dl2-96/dlm2-96 required for center mounting polarization only required for center mounting polarization only dl5-260/dlm5-260 dlm6-360 dl4-624 dl3-60/dlm3-60 zif connectors dl/dlm dl/dlm panel cutouts and mounting hole patterns
dimensions are shown in mm (inch) dimensions subject to change 66 reader?s resource zif connectors dld dld1 panel cutouts and mounting hole patterns dld1-156 plug dld1-156 receptacle front panel bridge rear panel bridge 16,38-16,13 25,19 (.990) 4x 3,30-3,17 4x r 3,56 (.140) max min (.130-.125) c l symm c l symm 100,15-99,90 (3.943-3.933) 92,71 (3.650) min (.645-.635) 23,37 (.920) 8x r 3,56 (.140) max 127,81 (5.032) 4x no. 4-40 unc-2b thread thru 2x 5,21(.205) thru see view a or b min 92,71 c l symm (3.650) min 100,15-99,90 (3.943-3.933) 16,38-16,13 (.645-.635) c l symm 6,53-6,40 (.257-.252) 9,91-9,40 (.390-.370) 5,74-5,66 (.226-.223) 9,91-9,40 (.390-.370) 3,81-3,56 (.150-.140) thru view b view a
dimensions are shown in mm (inch) dimensions subject to change 67 reader?s resource zif connectors dld DLD2 panel cutouts and mounting hole patterns DLD2-96 plug DLD2-96 receptacle front panel bridge rear panel bridge 51,31 (2.020) 58,04-57,78 (2.285-2.275) 19,51-19,25 28,45 (1.120) 4x 3,30-3,17 4x r 3,56 (.140) max min (.130-.125) (.768-.758) min c l symm c l symm 51,31 (2.020) 58,04-57,78 19,51-19,25 23,37 (.920) 8x r 3,56 (.140) max 85,72 (3.375) 4x no. 4-40 unc-2b 2x 5,21 (.205) thru see view c or d thread thru c l symm c l symm (.768-.758) (2.285-2.275) min 6,53-6,40 (.257-.252) 5,74-5,66 (.226-.223) 2x 3,81-3,56 (.150-.140) 9,53-9,14 (.375-.360) 4x r 1,02 (.040) max 8,13-7,62 (.320-.300) 3,81-3,56 (.150-.140) thru 8,13-7,62 (.320-.300) 2x 3,81-3,56 (.150-.140) 9,53-9,14 (.375-.360) 4x r 1,02 (.040) max view c view d
dimensions are shown in mm (inch) dimensions subject to change 68 reader?s resource zif connectors dl/dlm/dld contact cavity arrangements ? rear view dl1-1 56/dlm 1-156/dld 1-156 plug receptacle dl3-60/dlm3-60 plug receptacle dl2-96/dlm2-96/DLD2-96 plug receptacle
dimensions are shown in mm (inch) dimensions subject to change 69 reader?s resource zif connectors dl/dlm contact cavity arrangements ? rear view dl4-624 plug receptacle dl5-260/dlm5-260 plug receptacle dlm6-360 plug receptacle
dimensions are shown in mm (inch) dimensions subject to change 70 reader?s resource zif connectors dld dld drawer ? assembly dimensions dld dld drawer receptacle dld assembly dimensions shell size contact type a ref b ref dld1 crimp 46,86 (1.845) 31,75 (1.250) dld1 square post 57,03 (2.245) 41,91 (1.650) DLD2 crimp 46,86 (1.845) 31,75 (1.250) DLD2 square post 57,03 (2.245) 41,91 (1.650) dld drawer ? mating sequence figure 1 contacts aligned. figure 2 contacts engaged. figure 3 contacts mated. the dld drawer features zif assembly for greater contact life and eliminates the rod normally used in such products. panel open no interface: no electrical contact compression spring open panel open interface complete: no electrical contact compression spring open panel closed interface complete: electrical contact complete compression spring closed
dimensions are shown in mm (inch) dimensions subject to change 71 reader?s resource zif connectors glossary of terms glossary of terms in every job speciality there are certain words and phrases used by the ??insiders?? which after a time become almost a language unique to that speciality. dl zero insertion force (zif) technology is a typical example of that condition. this page provides some explanations, in an attempt to clarify some of the terms that are commonly used by engineers and sales staff at cannon. the list is not comprehensive, but highlights many of the expressions commonly used. should you have any comments or additions please contact us. feedback will be appreciated. awg ? american wire gauge. a standard for wire diameters based on the approximate circular mil area of the wire. as numbers get larger, wire diameters decrease in size (a size 16 awg wire has a larger diameter than a size 22 awg). beryllium copper ? an alloy of copper used to make contacts. it is relatively expensive, but has superior spring qualities, is resistant to fatigue, and can operate at higher temperatures than other materials such as phosphor bronze. it is used when numerous insertion and extraction cycles are required. cable clamp ? a rear connector clamping accessory which tightens over a cable or wire bundle to provide strain relief to the cable. the cable clamp may be part of a more elaborate endbell or it may be used alone. contact retention ? the maximum allowable axial load which can be applied to a contact from either direction without it being dislodged from the insulator. usually stated in newtons or pounds of force. contact spacing ? the distance between the centers of adjacent contacts. crimp ? a method of attaching a contact to a wire through the application of pressure. crimp contact ? a contact which is terminated to a wire by means of crimping with an appropriate die and tool. after termination, an insertion tool is normally used to insert the crimped contact into the connector. removable crimp contacts can be front release or rear release. an extraction tool is usually required to remove the contact. cross talk ? undesired electrical currents in conductors caused by electromagnetic or electrostatic coupling from other conductors or from external sources. also, leakage of optical power from one optical conductor to another. derating ? to reduce the voltage, current, or power rating of a connector to improve its reliability or to permit operation at high ambient temperatures or altitudes. derating curve ? a graph of the change in power handling capability of a connector as a function of ambient temperature or altitude. typically the graphed function is curved, hence the name. emi/rfi ? electro-magnetic interference and radio frequency interference. this is unwanted stray electronic radiation which may enter, and/or be emitted by an electronic system. the most common method of shielding interconnections against this radiation is to use wires with a metallic braided shield and a connector system which will extend the shield through the interconnection. this type of design will keep radiation from entering, or being emitted by the system. endbells for shielded cable and connectors with threads or grounding fingers are typically used for this purpose. call for the specific emi/rfi accommodations of the connectors in this catalog. extraction tool ? a device used to remove a (removable) contact from a connector insulator. the extraction tool may be inserted into the mating face of the insulator (front release) or the wire side (rear release). in either case, the contact comes out the rear, or wire side, of the connector. flash plating ? as commonly used in connector terminology, flash refers to extremely thin platings of metal, for example: gold flash is a very thin plating of gold. so thin, that the thickness is generally not specified. insertion tool ? a small, handheld tool used to insert contacts into a connector. mating life ? the minimum number of times a connector can be mated and unmated and still meet all of its design specifications. the maximum life may be much higher than this figure. operating temperature ? the range of ambient temperatures over which the connector can operate and still meet all of its design specifications. pc contact ? a pin or socket contact that has a post opposite the mating end which is intended to be soldered directly to a printed circuit (pc) board instead of being terminated to a wire. the solder post may come in square post and or round pin configurations. polarization ? a mechanism that allows connector halves to intermate in only one specific orientation. this can be accomplished by asymmetrical shapes of the two halves as in a d subminiature connector, insulator rotation, keys, keyways, ramps, or other means. polar- ization prevents connectors of the same size and/ or same layout from intermating when this is undesirable, such as when two otherwise identical connectors are used on the same panel. polarization is typically done by the assembler and cannot be changed by the user, while keying is typically done by the user with an auxiliary keying device. removable contact ? a contact which can be inserted and removed from the insulator by the user. an insertion tool and extraction tool are normally required to insert and remove the contact. selective plating ? the application of metal plating to selective areas of the contact, particularly those areas subject to wear. precious metal platings may be applied selectively to those contact surfaces responsible for the electrical connection, reducing the contact cost without sacrificing electrical performance. thermoplastic ? a plastic material that can be softened by heat and rehardened into a solid state by cooling. this process can be accomplished using a variety of techniques. ul ? abbreviation for underwriter?s laboratories, a corporation supported by a group of underwriters for the purpose of establishing safety standards covering certain types of equipment and components in the united states. ul 94v-o ? a flammability performance rating set by underwriter?s laboratories for plastics. wire size ? the numerical designation for conductor diameter. this catalog uses american wire gauge (awg) which is based on the approximate circular mil area of the wire. also see awg. wrap post contact ? a type of contact which is terminated by wrapping wire around a post in a manner that deforms the wire and creates a gas- tight connection between the wire and the post. this method is slow and labor intensive. if used at all, it is used in prototype work. zero insertion force connector (zif) ? a connector designed in such a way that the contacts do not mechanically touch until the two connector halves have been jointed and a compression mechanism has joined the contacts together. a zif connector has extremely low insertion and removal forces making it possible to easily mate very large numbers of contacts with virtually no wear.
dimensions are shown in mm (inch) dimensions subject to change 72 reader?s resource zif connectors part number index part number index 025-0850-000 . .......................47 025-0852-000 . .......................47 025-0857-000 . .......................47 030-2409-001 . .......................52 030-2409-003 . .......................52 030-2410-001 . .......................52 030-2410-003 . .......................52 030-2415-001 . .......................52 030-2415-003 . .......................52 030-2416-001 . .......................52 030-2416-003 . .......................52 030-2491-001 . .......................52 030-2492-001 . .......................52 030-2493-001 . .......................52 030-2494-001 . .......................52 030-7380-001 . ....................51, 54 030-7380-002 . ....................51, 54 030-7380-003 . ....................51, 54 030-7380-004 . ....................51, 54 030-7380-005 . ....................51, 54 030-7380-006 . ....................51, 54 039-0236-000 . .......................47 039-0237-000 . .......................47 039-0238-000 . .......................47 039-0239-000 . .......................47 039-0240-000 . .......................47 039-0242-000 . .......................47 039-0243-000 . .......................47 039-0244-000 . .......................47 039-0245-000 . .......................47 039-0246-000 . .......................47 039-0247-000 . .......................47 086-0030-000 . ....................13-14 086-0031-000 . ....................13, 21 086-0032-000 . ....................13, 28 086-4501-000 . ....................13, 35 110238-0400 . ........................53 110238-0401 . ........................53 110238-0402 . ........................53 110238-0403 . ........................53 110238-0479 . ........................53 110238-0480 . ........................53 110238-0481 . ........................53 110238-0482 . ........................53 110238-0483 . ........................53 110238-0484 . ........................53 110238-0485 . ........................53 110238-0486 . ........................53 110535-0000 . .....................12, 14 110535-0012 . .....................12, 15 110535-0025 . .....................12, 15 110535-0026 . .....................12, 15 110535-0030 . .....................12, 15 110535-0040 . .....................12, 15 110536-1003 . .....................13, 15 110536-1006 . .....................13, 15 110536-1007 . .....................13, 15 110536-1009 . .....................13, 15 110536-1011 . ......................13, 15 110777-0000 . .....................12, 21 110777-0008 . .....................12, 22 110777-0022 . .....................12, 22 110777-0025 . .....................12, 22 110855-0008 . .....................13, 22 110855-0013 . .....................13, 22 110855-0014 . .....................13, 22 110900-0006 . .....................12, 29 110900-0008 . .....................12, 28 110900-0013 . .....................12, 29 110900-0014 . .....................12, 29 110901-0004 . .....................13, 29 110901-0009 . .....................13, 29 110901-0010 ......................13, 29 110959-0002 . .....................12, 33 110959-0003 . ........................12 110959-0004 . ........................12 110959-0011 . .....................12, 34 110959-0035 . .....................12, 34 110959-0042 . .....................12, 34 110960-0002 . .....................13, 33 110960-0003 . ........................13 110960-0004 . ........................13 110960-0022 . .....................13, 34 110960-0045 . .....................13, 34 110960-0048 . .....................13, 34 111496-0000 . .....................12, 19 111496-0001 . .....................12, 20 111496-0002 . .....................12, 20 111497-0004 . .....................13, 19 111497-0009 . .....................13, 20 111497-0010 . .....................13, 20 111921-0000 . .....................13, 26 111921-0001 ......................13, 27 111921-0002 . .....................13, 27 111922-0000 . .....................12, 26 111922-0001 . .....................12, 27 111922-0002 . .....................12, 27 111986-0000 . .....................12, 36 111986-0003 . .....................12, 36 111986-0014 . .....................12, 35 111987-0000 . .....................13, 36 111987-0001 . .....................13, 36 111995-0000 . .....................12, 41 111995-0001 . .....................12, 41 111995-0007 . .....................12, 41 111996-0000 . .....................13, 41 111996-0001 . .....................13, 41 111996-0005 . .....................13, 41 112086-0000 . .....................12, 38 112086-0002 . .....................12, 38 112086-0003 . .....................12, 38 112087-0000 . .....................13, 38 112087-0001 . .....................13, 38 112087-0003 . .....................13, 38 112108-0000 . ........................55 112108-0001.........................55 112108-0002 . ........................55 112134-0000 . .....................12, 17 112134-0001 ......................12, 17 112134-0002 . .....................12, 17 112135-0000 . .....................13, 17 112135-0001 ......................13, 17 112135-0002 . .....................13, 17 112136-0000 . .....................12, 24 112136-0001 ......................12, 24 112136-0002 . .....................12, 24 112137-0000 . .....................13, 24 112137-0001 ......................13, 24 112137-0002 . .....................13, 24 112138-0000 . .....................12, 31 112138-0001 ......................12, 31 112138-0002 . .....................12, 31 112139-0000 . .....................13, 31 112139-0001 ......................13, 31 112139-0002 . .....................13, 31 127000-1271 . ........................53 127000-2207 . .......................52 127000-2278 . .......................53 127050-0034 . .....................12, 40 127050-0045 . .....................13, 40 127050-0097 . .....................12, 42 127050-0098 . .....................13, 42 127050-0109 . .....................12, 37 127050-0110 . .....................13, 37 127050-0111 . .....................12, 39 127050-0112 . .....................13, 39 127050-0204 . .....................12, 16 127050-0207 . .....................12, 18 127050-0208 . .....................13, 16 127050-0211 . .....................13, 18 127050-0212 . .....................12, 23 127050-0215 . .....................12, 25 127050-0216 . .....................13, 23 127050-0219 . .....................13, 25 127050-0220 . .....................12, 30 127050-0223 . .....................12, 32 127050-0224 . .....................13, 30 127050-0227 . .....................13, 32 204-0016-000 . .......................47 204-4500-000 . .......................47 204-4501-000 . .......................47 218-0179-000 ........................46 218-0180-000 ........................46 218-0181-000 . .......................46 218-0181-001 . .......................46 218-0200-000 . .......................46 248-4500-000 . .......................49 248-4501-000 . .......................49 249-1950-000 . .......................46 249-1985-000 . .......................46 249-1985-001 . .......................46 249-2060-000 . .......................46 249-2060-001 . .......................46 249-2237-000 . .......................46 249-2237-001 . .......................46 249-2238-000 . .......................46 249-2238-001 . .......................46 249-4501-000 . .......................45 249-4515-000 . .......................45 249-4516-000 . .......................44 249-4517-000 . .......................44 249-4518-000 . .......................44 274-7029-003 . .......................54 274-7029-004 . .......................54 274-7029-005 . .......................54 274-7029-006 . .......................54 274-7029-007 . .................52-53, 55 274-7045-000 . .......................55 274-7045-001 . .......................55 320-0021-005 . .......................48 320-0021-006 . .......................48 320-4502-000 . .......................48 320-4505-000 . .......................48 cet-dl3 . ........................54, 57 cet-dl4 . ........................54, 57 cet-dl5 .........................54, 57 cet-dl6 .........................54, 57 cet-dl10 . .......................55, 56 cet-ecp .........................55, 58 cet-ecp-1. .......................55, 58 chtdlt28-32 . .......................55 chtdlt20-26 . .......................55 chtdlt18-20 ........................55 dl1-156 . .........................43, 65 dl1-156p.........................12, 14 dl1-156pw4 . .....................12, 15 dl1-156pw4a . ....................12, 15 dl1-156pw6 . .....................12, 15 dl1-156pw6a . ....................12, 15 dl1-156r .........................13-14 dl1-156rw4 . .....................13, 15 dl1-156rw4b . ....................13, 15 dl1-156rw6 . .....................13, 15 dl1-156rw6b . ....................13, 15 dl110535-40 . .....................12, 15 dl110536-1011 . ....................13, 15 dl2-96 ..........................43, 65 dl2-96p..........................12, 21 dl2-96pw4 . ......................12, 22 dl2-96pw4a . .....................12, 22 dl2-96pw6a . .....................12, 22 dl2-96r .........................13, 21 dl2-96rw4 . ......................13, 22 dl2-96rw4b . .....................13, 22 dl2-96rw6b . .....................13, 22 dl3-60 ..........................43, 65 dl3-60p . ........................12, 28 dl3-60pw4 . ......................12, 29 dl3-60pw4a . .....................12, 29 dl3-60pw6a . .....................12, 29 dl3-60r .........................13, 28 dl3-60rw4 . ......................13, 29 dl3-60rw4b . .....................13, 29 dl3-60rw6b . .....................13, 29 dl4-1248 ...........................43 dl4-1248p . ..........................12 dl4-1248r . .........................13 dl4-2496 . ..........................43 dl4-2496p . .........................12 dl4-2496r . .........................13 dl4-624 . ........................43, 65 dl4-624p . .......................12, 33 dl4-624pw4 . .....................12, 34 dl4-624pw4a . ....................12, 34 dl4-624pw6a . ....................12, 34 dl4-624r . .......................13, 33 dl4-624rw4 . .....................13, 34 dl4-624rw4b . ....................13, 34 dl4-624rw6b . ....................13, 34 dl5-260 . ........................43, 65 dl5-260p . .......................12, 35 dl5-260pw4a . ....................12, 36 dl5-260pw6a . ....................12, 36 dl5-260r . .......................13, 35 dl5-260rw4b . ....................13, 36 dl5-260rw6b . ....................13, 36 dld1-156 . .......................43, 66 dld1-156p........................12, 19 dld1-156pw4a . ...................12, 20 dld1-156pw6a . ...................12, 20 dld1-156r........................13, 19 dld1-156rw4b . ...................13, 20 dld1-156rw6b . ...................13, 20 DLD2-96 . ........................43, 67 DLD2-96p . .......................12, 26 DLD2-96pw4a . ...................12, 27 DLD2-96pw6a . ...................12, 27 DLD2-96r . .......................13, 26 DLD2-96rw4b . ...................13, 27 DLD2-96rw6b . ...................13, 27 dlm1-156 . .......................43, 65 dlm1-156p .......................12, 16 dlm1-156pc . .....................12, 18 dlm1-156pw4a . ...................12, 17 dlm1-156pw6a . ...................12, 17 dlm1-156r .......................13, 16 dlm1-156rc . .....................13, 18 dlm1-156rw4b . ...................13, 17 dlm1-156rw6b . ...................13, 17 dlm111995-7 . .....................12, 41 dlm111996-5 . .....................13, 41 dlm112086-3 . ....................12, 38 dlm112087-3 . ....................13, 38 dlm112134-2......................12, 17 dlm112135-2......................13, 17 dlm112136-2......................12, 24 dlm112137-2......................13, 24 dlm112138-2......................12, 31 dlm112139-2......................13, 31 dlm2-96.........................43, 65 dlm2-96p........................12, 23 dlm2-96pc . ......................12, 25 dlm2-96pw4a . ...................12, 24 dlm2-96pw6a . ...................12, 24 dlm2-96r........................13, 23 dlm2-96rc . ......................13, 25 dlm2-96rw4b . ...................13, 24 dlm2-96rw6b . ...................13, 24 dlm3-60.........................43, 65 dlm3-60p........................12, 30 dlm3-60pc . ......................12, 32 dlm3-60pw4a . ...................12, 31 dlm3-60pw6a . ...................12, 31 dlm3-60r........................13, 30 dlm3-60rc . ......................13, 32 dlm3-60rw4b . ...................13, 31 dlm3-60rw6b . ...................13, 31 dlm5-260........................43, 65 dlm5-260p . ......................12, 37 dlm5-260pc . .....................12, 39 dlm5-260pw4a . ..................12, 38 dlm5-260pw6a . ..................12, 38 dlm5-260r . ......................13, 37 dlm5-260rc . .....................13, 39 dlm5-260rw4b . ..................13, 38 dlm5-260rw6b . ..................13, 38 dlm6-360........................43, 65 dlm6-360p . ......................12, 40 dlm6-360pc . .....................12, 42 dlm6-360pw4a . ..................12, 41 dlm6-360pw6a . ..................12, 41 dlm6-360r . ......................13, 40 dlm6-360rc . .....................13, 42 dlm6-360rw4b . ..................13, 41 dlm6-360rw6b . ..................13, 41
dimensions are shown in mm (inch) dimensions subject to change 73 reader?s resource product safety information this note must be read in conjunction with the product data sheet/catalog. failure to observe the advice in this information sheet and the operating conditions specified in the product data sheet/catalog could result in hazardous situations. 1 material content and physical form electrical connectors do not usually contain hazardous materials. they contain conducting and non-conducting materials and can be divided into two groups. a) printed circuit types and low cost audio types which employ all plastic insulators and casings. b) rugged, fire barrier and high reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. contact materials vary with type of connector and also application and are usually manufactured from either: copper, copper alloys, nickel, alumel, chromel or steel. in special applications, other alloys may be specified. 2 fire characteristics and electric shock hazard there is no fire hazard when the connector is correctly wired and used within the specified parameters. incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. live circuits must not be broken by separating mated connectors as this may cause arcing, ionisation and burning. heat dissipation is greater at maximum resistance in a circuit. hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. overheating may occur if the ratings in the product data sheet/catalog are exceeded and can cause breakdown of insulation and hence electric shock. if heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonisation of insulation and tracking paths. fire can then result in the presence of combustible materials and this may release noxious fumes. overheating may not be visually apparent. burns may result from touching overheated components. 3 handling care must be taken to avoid damage to any component parts of electrical connectors during installation and use. although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. products should therefore be examined prior to installation/use and rejected if found to be damaged. 4 disposal incineration of certain materials may release noxious or even toxic fumes. 5 application connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. voltages in excess of 30 v ac or 42.5 v dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. the connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. always use the correct application tools as specified in the data sheet/catalog. do not permit untrained personnel to wire, assemble or tamper with connectors. for operation voltage please see appropriate national regulations. important general information (i) air and creepage paths/operating voltage the admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. for this reason the air and creepage path data are only reference values. observe reduction of air and creepage paths due to pc board and/or harnessing. (ii) temperature all information given are temperature limits. the operation temperature depends on the individual application. (iii) other important information itt cannon continuously endeavors to improve their products. therefore, itt cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. itt cannon manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. no information and data contained in this publication shall be construed t o create any liability on the part of itt cannon. any new issue of this publication shall automatically invalidate and supersede any and all previous issues. a limited warranty applies to itt cannon products. except for obligations assumed by itt cannon under this warranty, itt cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. this publication is not to be construed as an offer. it is intended merely as an invitation to make an offer. by this publication, i tt cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. reprinting this publication is generally permitted, indicating the source. however, itt cannon?s prior consent must be obtained in all cases.
cannon worldwide facilities austria: afrikanergasse 3 1020 vienna fax: 43.1.2160948 ph: 43.1.2160947 benelux: rue col. bourg str. 105a 1140 brussels, belgium fax: 32.2.7269201 ph: 32.2.7267594 china: no. 24, block 2 taohuawu new district zhenjiang, jiangsu p.r.c. fax: 86.511.442.8616 ph: 86.511.443.3399 denmark: park all 287 a 2605 br?ndby fax: 45.43.43.58.58 ph: 45.43.45.52.88 finland: sarkatie 2 01720 vantaa fax: 358.9.7003.9188 ph: 358.9.7003.9180 france: 2, ave sablons bouillants 77107 meaux fax: 33.1.64.33.16.82 ph: 33.1.60.24.51.51 germany: postfach 11 20 71365 weinstadt (letters) cannonstrasse 1 71384 weinstadt (parcels) fax: 49.7151.699.217 ph: 49.7151.699.0 hong kong: 906 new world office building west wing 20 salisbury road tsim sha tsui, kowloon fax: 852.2369.5651 ph: 852.2732.2720 italy: via panzeri 10 20123 milano fax: 39.2.8372036 ph: 39.2.58180.1 japan: 5362-1, 5-chome, hibarigaoka zama-shi, kanagawa 228 fax: 81.462.57.1680 ph: 81.462.57.2010 korea: 620, changkang bldg. #22, dohwa-dong, mapo-ku seoul fax: 82.2.717.7330 ph: 82.2.702.7111 netherlands: fax: 31.35.691.8796 ph: 31.35.691.6855 spain: edificio italia 1 a planta parque empresarial san fernando 28831 san fernando de henares madrid fax: 34.91.656.15.83 ph: 34.91.656.03.11 sweden: norr m?larstrand 64 jaktvarvet 1 s 112 35 stockholm fax: 46.8.650.0072 ph: 46.8.650.0071 switzerland: herzogenmhle 18 8304 wallisellen ph: 41.1.830.3888 fax: 41.1.830.3104 ph: 41.1.830.3613 united kingdom: jays close, viables estate basingstoke, hants, rg22 4bw fax: 44.1256.323356 ph: 44.1256.311200 united states: 666 e. dyer road santa ana, ca 92705-5612 fax: 1.714.628.2142 ph: 1.714.557.4700 internet: http://www.ittcannon.com dl99 ? 1999 itt industries, inc. printed in usa.
102 we?re part of your world in interconnect technology don?t blink. no industry in the world moves faster than electronics. take a snapshot of it today, and it all changes by tomorrow. when you need to bring your products to market more quickly, you most likely seek a partner who moves just as fast as you do. a company at the forefront with the latest ideas in products and service. at itt industries? cannon division, we have made it our business to understand your world. or should we say, the many parts of your world: the places in the world where you do business. the products you bring to the world. the service you require from suppliers to compete in the world. at cannon, we are proud of a heritage that helped pioneer the electronics industry from its infancy in the early part of the twentieth century, to the highly advanced technologies of the present. today, we serve nearly every industry in which the increased demand for reliable and innovative interconnect systems is critical: from computers (personal computers, portables and peripherals) to military/aerospace (commercial and military aircraft, defense and space). innovation a commitment to concurrent engineering to help you reach your markets faster let us bring our spirit of innovation to your world. experienced engineering teams located throughout the globe work hand-in-hand with our customers. and since these teams are thoroughly networked together, you benefit from 24 hour-a- day concurrent engineering capability. these teams advance your project from initial product concepts to final design and into production. experience worldwide capacity to meet all of your delivery requirements our decades of manufacturing experience, help us bring the latest products to your world. with automated manufacturing capacity stategically located in north america, europe and asia, we can produce products in either large or small quantities to quickly meet your exact requirements. reliability we don?t stop at ??world class quality?? ? continuous improvement is our standard our goal is to bring world class electronics to your world. this commitment to perfection has helped cannon?s global facilities earn iso 9000 certification. cannon has also met or exceeded the quality system requirements from all customers who have conducted audits. we participate in ship-to-stock programs with many of these customers worldwide and have received numerous quality and preferred supplier awards from customers throughout the world in each of the industries we serve. responsiveness a singular focus on responding to your needs we know that to be responsive, we must know your world inside and out: your particular company, your industry and your challenges. each of cannon?s thousands of employees worldwide is focused on responding to you with timely and dependable information ? and on ensuring that we keep the commitments we make. an invitation to share our world innovation. experience. reliability. responsiveness. at cannon, these are the strengths that we bring to our customers each and every day. just as we have for nearly nine decades. we pride ourselves on a level of service and manufacturing know-how that has enabled us to lead our industry. exceeding your expectations ? not just meeting them ? is how we approach every project. with the world moving faster all the time, cannon is a partner who can help you get your products to market not just on time, but ahead of the competition. at cannon, we realize that each customer we serve has their own special needs and expectations. that is why we would welcome the opportunity to discuss your project, your company, your industry ? yes, your world. new product: the dlm1/2/3 range of zif connectors offer emi/rfi shielding without the use of shielding skirts. metal body versions are directly inter-mateable with the plastic dl. the metal versions also offer added strength for applications where the plastic versions can be damaged. see pages 16-18, 23-25, 30-32, and 37-42. innovation experience reliability responsiveness

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